4. Cutting and Finishing Once cooled, the plastic pipes are cut to the desired lengths. Automated cutting machines are frequently employed to enhance precision and reduce production time. Additionally, finishing processes such as quality checks, surface treatment, and printing can be integrated into the workflow to ensure that the pipes meet industry standards.
The benefits of using a pop roll forming machine are numerous. First and foremost, the efficiency of the roll forming process significantly reduces waste compared to traditional metalworking methods. Since the material is continuously fed and shaped, there is minimal scrap generated. This not only lowers production costs but also makes the process more environmentally friendly.
After extrusion, the freshly formed copper pipes undergo an annealing process to relieve internal stresses and enhance ductility. Annealing ovens use controlled heating and cooling cycles, ensuring that the pipes are soft enough for bending and installation. Once annealed, the pipes proceed to the tubing stage, where they are cut to length and undergo quality inspections. Sophisticated laser cutting machines are often utilized for their accuracy and speed, minimizing waste and maximizing efficiency.
