Beyond the initial investment, businesses must factor in operating costs, which include labor, energy consumption, maintenance, and raw materials. Labor costs can vary based on location and the level of automation in the roll forming line. Automated systems typically require fewer operators, reducing labor costs in the long run, but they may increase initial investment.
The operation of machine shears involves two primary components the upper blade and the lower blade
. The upper blade (or moving blade) applies a downward force, effectively compressing the material against the lower, stationary blade. When the force exceeds the material's shear strength, it causes the material to fracture along the line of cut. The angle of the blades, the speed of the cut, and the type of material being sheared are crucial factors that influence the quality of the cut and the finish of the edges.