High-Frequency Straight Seam Welded Pipe Production Line - BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.

Producing high-quality steel pipes efficiently is crucial for modern industrial applications. The Welded Pipe Production Line from BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is designed to meet these demands with advanced technology and precise engineering. This article explores the product's core features, technical specifications, applications, and the company's commitment to innovation.

Key Features and Advantages

The Welded Pipe Production Line is engineered for durability, precision, and efficiency. It specializes in producing electric welded steel pipes with diameters ranging from φ76 to φ89 mm and wall thicknesses between 2.0–5.0 mm. The system's high-speed forming capability, reaching up to 80 m/min, ensures rapid production without compromising quality.

One of the standout advantages is its ability to handle a wide range of materials, including Q195–Q345 steel strips. This flexibility allows the production line to adapt to diverse industrial requirements, from construction to energy sectors. The integration of automated and manual components ensures both precision and operator control, balancing efficiency with adaptability.

Technical Specifications

The production line's technical parameters highlight its robust design and performance capabilities. Below is a detailed breakdown of its key specifications:

Parameter	Details
Strip Steel Width	238–279 mm
Strip Steel Thickness	2.0–5.0 mm
Steel Pipe Diameter	φ76–φ89 mm
Steel Pipe Length	4–8 m
Length Accuracy	0–6 mm
Forming Speed	60–80 m/min
Motor Power (Main Unit)	250 kW
Reducer Model	ZLY280-10
Extrusion Roller Shaft Diameter	φ70 mm
Geared Box Material	ZG35# with 20CrMnTi gears
Computer Flying Saw	55 kW motor, 900 mm blade size
Straightening Roller Diameter	φ220 mm (upper), φ200 mm (lower)

Component Breakdown

The production line consists of several critical units, each designed for specific functions:

Auxiliary Machines

• Single-Station Manual Uncoiler: Handles coils with an inner diameter of Ф762 mm and outer diameter of Ф1800 mm, with a belt width of 280 mm and weight capacity of 5 tons.
• Shearing and Welding Unit: Features hydraulic cutting, pneumatic pressing, and manual welding (excluding automated welding machines).
• Four-Roller Delivery Machine: Ensures continuous material supply with a feeding speed of 140 m/min and a gear split axle box for stability.

Main Machine

• Forming and Sizing Unit: Includes seven leveling rollers, seven flat and eight vertical forming rollers, and six flat and six vertical sizing rollers.
• Extrusion and Cooling System: Utilizes 40Cr material for rollers, with a cooling water tank for post-welding treatment.
• Computer Flying Saw: Achieves ±3 mm accuracy for cutting pipes to specified lengths, with a maximum sawing speed of 80 m/min.

Applications

The Welded Pipe Production Line is versatile, catering to industries such as:

• Construction: Producing structural steel pipes for buildings and infrastructure.
• Energy: Manufacturing pipes for oil, gas, and water distribution systems.
• Automotive: Supplying high-strength pipes for vehicle frames and components.
• Manufacturing: Supporting the production of machinery and equipment requiring durable piping.

Company Background: BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.

BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a leading manufacturer of industrial machinery, specializing in steel pipe production systems. With years of experience, the company focuses on innovation, quality, and customer satisfaction. Their products are trusted by clients worldwide for their reliability and performance.

As highlighted by the National Institute of Standards and Technology (NIST), "Precision engineering and standardized manufacturing processes are critical for ensuring the quality and consistency of industrial products" (NIST). BzZhou Xinghua aligns with these principles, adhering to rigorous quality control measures throughout their production cycles.

Conclusion

The Welded Pipe Production Line from BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a testament to advanced engineering and industrial efficiency. Its comprehensive technical specifications, adaptable design, and wide-ranging applications make it an ideal solution for modern manufacturing needs. By integrating precision, durability, and innovation, this production line sets a new standard in the steel pipe industry.

References

National Institute of Standards and Technology (NIST). (n.d.). Standards and Measurements. Retrieved from https://www.nist.gov.