The CNC Cold Cutting Flying Saw is a high-precision industrial solution engineered for the seamless cutting of steel pipes during continuous production. Designed for versatility and durability, this system integrates advanced servo-driven tracking technology with a robust mechanical structure, ensuring exceptional length accuracy and minimal material waste for round tubes across various diameters.
Equipped with world-class components from Yaskawa, Schneider, and Omron, the flying saw optimizes production efficiency by synchronizing perfectly with the production line speed. Whether processing Q195, Q235, or Q355 steel materials, this equipment delivers clean, burr-free cuts with a tight tolerance of ± 2 mm, making it an indispensable asset for modern metal forming and pipe manufacturing facilities.
Detailed Parameters
| Applicable Models | Φ32, Φ50, Φ60 | Material Compatibility | Q195 / Q235 / Q355 Steel |
|---|---|---|---|
| Production Speed | 10 - 140 m/min (Model dependent) | Length Tolerance | ± 2 mm (Speed fluctuation ≤ 2%) |
| Cutting Range | Pipe Dia: 48mm - 60mm / Length: 4-12,000mm | Saw Blade Specs | Φ350-Φ400 High Speed Steel / Alloy |
| Core Motors | Yaskawa Servo Motors (Up to 37Kw) | Guide Rail System | Taiwan Shangyin Type 55 Linear Rails |
| Control System | 10-inch Weilun Tong Touch Screen / PLC | Clamping Method | Hydraulic (Cr12 material, 60° Hardness) |
Key Advantages
Industrial Durability
Welded and normalized bed structure with Cr12 quenched fixtures ensures long-term stability under heavy workloads.
High-Speed Efficiency
Optimized production speeds up to 140m/min allow for maximum throughput without compromising cut quality.
Precision Tracking
High-performance microprocessor controllers and Omron encoders guarantee ultra-precise length cutting.
Intuitive Interface
10-inch industrial touch screen for real-time parameter adjustment and easy operational management.
Advanced Cooling
Integrated water-cooling system and adjustable spray pipelines effectively remove iron filings and heat.
Low Noise Operation
Engineering optimization keeps maximum noise levels ≤ 85 decibels, improving the factory work environment.
Product Gallery
Management Platforms
Tracking Execution
Imported high-power servo system ensures the carriage tracks the production line speed flawlessly.
Motion Control
Dedicated microprocessor-based controller for high-precision timing and movement synchronization.
Alarm Systems
Automatic lubrication monitoring with integrated oil shortage alarms to prevent mechanical wear.
Parameter Display
Weilun Tong HMI displays all operating parameters for instant oversight and modification.
Cable Management
Wide drag chains with isolation strips separate oil, water, and electrical lines for safety.
Spindle Protection
Built-in buffer device reduces vibration, extending the lifespan of the saw blade and spindle.
Investment Return Comparison
| Performance Metric | Standard Cutting Saw | CNC Flying Saw |
|---|---|---|
| Production Speed | Manual/Slow Stop | Continuous (10-140m/min) |
| Length Precision | ± 5-10 mm | ± 2 mm |
| Labor Requirement | High (Manual Feed) | Low (Automated CNC) |
| Material Waste | Moderate (Burrs/Errors) | Minimal (High Precision) |
| Operational Life | Standard | Extended (Yaskawa/Shangyin) |
Frequently Asked Questions
A flying saw allows for continuous production. The cutting head moves in synchronization with the pipe, eliminating the need to stop the production line, which drastically increases output and efficiency.
The equipment is specifically designed for steel pipe materials including Q195, Q235, and Q355, supporting various diameters and thicknesses.
We use high-precision Omron encoders and a dedicated motion controller that tracks the line speed in real-time, ensuring the cut occurs at the exact designated point.
We utilize globally recognized brands: Yaskawa for servo motors, Schneider for electrical components, Omron for encoders, and Taiwan Shangyin for linear guide rails.
The system features a wire brush cleaning device that can be locked or removed, along with an adjustable cooling spray pipeline to flush away iron filings.
Yes, the equipment is equipped with an automatic lubrication system that includes an oil shortage alarm to ensure the linear rails and moving parts are always protected.
