The CNC Cold Cutting Flying Saw is a high-precision industrial solution designed for the efficient cutting of steel pipes during continuous production. Engineered for the metal-forming machinery sector, this equipment integrates advanced servo tracking and hydraulic clamping to ensure seamless synchronization with production line speeds, effectively eliminating material waste and maximizing throughput for round tube processing.
Featuring robust construction with welded and normalized bed structures, the system is available in multiple models (Φ32, Φ50, Φ60) to accommodate various pipe diameters and wall thicknesses. By combining world-class components from Yaskawa and Schneider with a sophisticated human-machine interface, this flying saw delivers exceptional length tolerance of ± 2 mm and superior surface quality, making it an indispensable asset for high-volume pipe manufacturing plants.
Detailed Parameters
| Model Range | Φ32 / Φ50 / Φ60 | Production Speed | 10 - 140 m/min |
|---|---|---|---|
| Pipe Material | Q195 / Q235 / Q355 | Length Tolerance | ± 2 mm |
| Cutting Range | 4,000 - 12,000 mm | Max Noise Level | ≤ 85 decibels |
| Core Motors | Yaskawa (Walking/Feed/Sawing) | Guide Rails | Taiwan Shangyin Type 55 |
| Clamping System | Hydraulic / Cr12 Material | Control System | 10" Touch Screen / Omron Encoder |
Key Advantages
Industrial Durability
Welded and normalized bed structure with Cr12 quenching hardness (60°) fixtures ensures long-term stability under heavy loads.
High-Speed Sync
High-power Yaskawa servo systems allow the saw to track production lines up to 140m/min with extreme precision.
Precision Cutting
Tight length tolerance of ± 2 mm and minimal burr height (Max 0.2mm) ensure high-quality finished pipe ends.
Smart Interface
10-inch Weilun Tong touch screen provides intuitive parameter adjustment and real-time operating status monitoring.
Advanced Cooling
Water-cooling system with adjustable spray pipelines flushes impurities and iron filings to extend blade life.
Low Maintenance
Automatic lubrication system with oil shortage alarms prevents downtime and ensures smooth component operation.
Product Gallery
Management Platforms
Tracking Execution
Imported high-power servo systems acting as the primary tracking unit for perfectly synchronized movement.
Motion Control
Dedicated motion controllers with high-performance microprocessors for precise cutting timing.
Safety Buffering
Integrated safety buffers on both sides of the flying saw to prevent mechanical collisions and damage.
Vibration Control
Specialized spindle buffer devices reduce saw blade vibration, enhancing cutting smoothness and tool life.
Cable Management
Wide tank drag chains with isolation strips to separate oil, water, and electrical lines effectively.
HMI Management
Centralized operation console utilizing Schneider electrical components for industrial-grade reliability.
Investment Return Comparison
| Metric | Standard Sawing | CNC Flying Saw |
|---|---|---|
| Production Line Stop | Required for cutting | Zero stop (On-the-fly) |
| Length Accuracy | Moderate (Manual/Semi) | High (± 2 mm) |
| Material Waste | Higher due to stops | Minimal / Optimized |
| Labor Requirement | High manual intervention | Automated CNC control |
| Daily Output | Standard | Significantly Increased |
Frequently Asked Questions
The system is specifically optimized for steel pipes made from Q195, Q235, and Q355 materials, ensuring clean cuts across various carbon steel grades.
It utilizes a high-performance servo tracking system and Omron encoders combined with a dedicated motion controller to match the pipe's speed exactly before cutting.
High-speed steel blades are recommended for pipe thicknesses between 1.5-2.2mm, while alloy saw blades are required for materials 2.2mm and above for better durability.
The equipment features a water-cooling spray system to remove heat and chips, a wire brush for cleaning, and a spindle buffer device to minimize vibration.
Yes, models like Φ50 and Φ60 provide multiple sets of hydraulic clamping assemblies to accommodate different blade diameters and pipe specifications.
The system features automatic lubrication; operators only need to ensure the oil reservoir is filled, as the system provides an automatic oil shortage alarm.
