The CNC Cold Cutting Flying Saw is a high-precision industrial solution engineered for the seamless cutting of steel pipes in high-speed production lines. Utilizing advanced tracking technology and servo-driven synchronization, this equipment ensures exceptional length accuracy and clean cuts, making it an indispensable asset for manufacturers specializing in welded pipes and metal forming.
Designed for versatility and durability, the system supports various pipe diameters (Φ32, Φ50, and Φ60) and materials such as Q195, Q235, and Q355. By integrating premium components from Yaskawa and Schneider, the flying saw minimizes vibration and maximizes blade life, delivering an optimized balance of production speed and structural stability for demanding industrial environments.
Detailed Parameters
| Model Range | Φ32 / Φ50 / Φ60 mm | Production Speed | 10-140 m/min (varies by model) |
|---|---|---|---|
| Material Compatibility | Q195 / Q235 / Q355 Steel | Length Tolerance | ± 2 mm (with <2% speed fluctuation) |
| Saw Blade Size | Φ350x2.8x100 / Ø400x2.8x120 | Max Noise Level | ≤ 85 Decibels |
| Servo Motors | Yaskawa (Walking: 22-37kW / Sawing: 7.5-15kW) | Guide Rails | Taiwan Shangyin 55 Type |
| Control Interface | 10-inch Weilun Tong Touch Screen | Cooling/Lubrication | Water Cooling / Automatic Oil Lubrication |
Key Advantages
High Rigidity Bed
Welded and normalized bed structure ensures long-term stability and minimal deformation during high-speed operations.
Precision Tracking
Imported high-power servo systems and motion controllers provide precise tracking for consistent pipe lengths.
Extended Blade Life
Equipped with a spindle buffer device to reduce vibration and a wire brush system for efficient chip removal.
Intuitive Control
10-inch HMI touch screen allows for real-time parameter adjustment and comprehensive system monitoring.
Hydraulic Clamping
Cr12 quenched fixtures (60° hardness) provide secure, burr-free clamping for various pipe wall thicknesses.
Smart Maintenance
Automatic lubrication system with built-in oil shortage alarms prevents unplanned downtime and wear.
Product Gallery
Management Platforms
Motion Coordination
Seamless synchronization between the dragging unit and the saw head for continuous cutting.
Component Integration
Utilization of Schneider electricals and Omron encoders for industrial-grade reliability.
Alarm System
Real-time alerts for oil shortage and system errors to protect critical machinery.
Hydraulic Control
Precision hydraulic clutch mechanisms for rapid and secure pipe clamping.
Cable Management
Wide drag chains with multiple isolation strips to separate oil, water, and electrical lines.
Cooling Strategy
Adjustable cooling spray pipelines to remove iron filings and dissipate heat effectively.
Investment Return Comparison
| Performance Metric | Standard Flying Saws | Our CNC Flying Saw |
|---|---|---|
| Cutting Precision | ± 5-10 mm | ± 2 mm |
| Blade Durability | Standard Wear | Extended (Buffer System) |
| Production Speed | Manual/Limited | Up to 140 m/min |
| Maintenance Cost | High (Manual Lub.) | Low (Auto Lubrication) |
| Operational Ease | Complex Setup | HMI Touch-Screen Control |
Frequently Asked Questions
The Φ60 model supports a maximum production line speed of 120 m/min for Q195-355 materials with a wall thickness of 2.0-3.75mm.
High-speed steel saw blades are recommended for thicknesses between 1.5-2.2mm, while alloy saw blades are used for thicknesses of 2.2mm and above.
The equipment is equipped with a lockable/removable wire brush device and adjustable cooling spray pipelines to flush impurities and iron filings from the blade.
We use Yaskawa servo motors, Schneider electrical components, and Omron encoders to ensure high precision and industrial reliability.
Yes, the CNC cold cutting flying saw is designed to work with Q195, Q235, and Q355 steel pipe materials.
Positioning is achieved via the bottom line method, and clamping is performed using hydraulic fixtures made of Cr12 material with a quenching hardness of 60°.
