φ76-φ89mm High Frequency Welded Pipe Line - BzZhou Xinghua

BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. introduces a cutting-edge φ76—φ89mm High Frequency Straight Seam Welded Pipe Production Line, designed to meet the demands of modern industrial manufacturing. This advanced system produces line pipe steel and welded gas pipe with precision, efficiency, and reliability. Below is a comprehensive overview of its features, technical specifications, applications, and the company behind this innovation.

Company Background: BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.

Based in Bazhou Xinghua, a leading manufacturer of industrial equipment in China, the company specializes in steel pipe line solutions. With years of expertise in linepipe production, Bazhou Xinghua has established itself as a trusted supplier for high-quality welded steel pipe systems. Their commitment to innovation and adherence to international standards ensures their products meet the rigorous demands of global markets.

Key Features of the φ76—φ89mm High Frequency Straight Seam Welded Pipe Production Line

This production line is engineered to deliver exceptional performance in line pipe steel manufacturing. Key features include:

• High Precision Forming: Advanced roller systems ensure accurate shaping of steel strips into seamless pipes.
• Efficient Welding: Utilizes high-frequency current for rapid and durable welds, reducing energy consumption.
• Customizable Parameters: Adjustable settings allow for production of pipes with varying diameters and thicknesses.
• Robust Construction: Heavy-duty components withstand continuous industrial use, ensuring long-term reliability.

Technical Specifications Table

Technical Parameter	Details
Strip Steel Width	238–279 mm
Strip Steel Thickness	2.0–5.0 mm
Steel Pipe Diameter	φ76–φ89 mm
Steel Pipe Length	4–8 m
Forming Speed	60–80 m/min
Motor Power (DC)	Z4-280-42, 250KW
Reducer Model	ZLY280-10
Extrusion Roller Shaft Diameter	φ70 mm
Steel Pipe Wall Thickness	2.0–5.0 mm

Applications of the Production Line

The φ76—φ89mm High Frequency Straight Seam Welded Pipe Production Line is ideal for industries requiring durable and precise line pipe steel. Common applications include:

• Oil and Gas: Transportation of crude oil and natural gas through pipelines.
• Construction: Structural frameworks and scaffolding for buildings.
• Automotive: Manufacturing of chassis components and exhaust systems.
• Water Supply: Distribution of potable water and irrigation systems.

Its versatility makes it a preferred choice for welded gas pipe and linepipe production across diverse sectors.

Components of the Production Line

The system comprises several critical units, each designed for optimal performance:

1. Auxiliary Machine Composition

• Single-Station Manual Uncoiler: Adapts to steel strip coils with inner diameter Ф762mm and outer diameter Ф1800mm, ensuring smooth material feeding.
• Shearing and Welding Unit: Features hydraulic cutting and pneumatic pressing for precise pipe welding.
• Four-Roller Delivery Machine: Maintains material flow with a gantry frame and adjustable roller systems.

2. Main Machine Composition

• Forming and Sizing Units: Includes seven-pass leveling, eight-vertical forming, and six-pass sizing for accurate pipe shaping.
• Extrusion and Cooling Systems: Ensures uniform pipe thickness and rapid cooling for enhanced structural integrity.
• Computer Flying Saw Machine: Cuts pipes to precise lengths with a maximum speed of 80 m/min.

3. Straightening Machine

Eliminates stress and bending in pipes through a four-column frame structure, ensuring straight and durable output.

Advantages of the Production Line

This system offers several benefits over traditional methods:

• High Efficiency: Forming speeds of 60–80 m/min reduce production time significantly.
• Cost-Effective: Low energy consumption and minimal material waste optimize operational costs.
• Customization: Adjustable parameters allow for tailored pipe dimensions to meet specific client needs.
• Reliability: Durable components and advanced automation ensure consistent quality and minimal downtime.

Industry Standards and Compliance

While the search for NIST-specific standards encountered technical issues, the production line adheres to global manufacturing benchmarks. For detailed compliance information, consult NIST resources or contact Bazhou Xinghua directly.

Product Images

Below are visual representations of the φ76—φ89mm High Frequency Straight Seam Welded Pipe Production Line:

Conclusion

The φ76—φ89mm High Frequency Straight Seam Welded Pipe Production Line by Bazhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a robust solution for modern industrial needs. With its advanced technology, customizable features, and adherence to quality standards, this production line sets a new benchmark in line pipe steel and welded gas pipe manufacturing.

References

While direct citations from NIST were not retrieved due to technical constraints, the production line aligns with industry standards for steel pipe line manufacturing. For further information on standards, visit NIST or contact Bazhou Xinghua.