High-Frequency Straight Seam Welded Pipe Production Line - BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.

Discover the advanced Welded Pipe Production Line designed for precision and efficiency in steel pipe manufacturing. This state-of-the-art system is engineered to produce high-quality electric welded steel pipes with diameters ranging from φ76–φ89mm and wall thicknesses of 2.0–5.0mm, catering to diverse industrial applications.

Product Overview

The Welded Pipe Production Line is a comprehensive solution for manufacturing straight seam welded steel pipes. It integrates multiple specialized machines to ensure seamless production from raw material processing to final product inspection. This system is ideal for industries requiring durable, high-precision steel pipes, such as construction, oil and gas, and automotive sectors.

Image: Welded Pipe Production Line in operation, showcasing its advanced machinery.

Key Features and Technical Specifications

The production line is equipped with cutting-edge technology to ensure high-speed, accurate, and reliable performance. Below is a detailed breakdown of its technical parameters:

Technical Parameter	Specification
Strip Steel Width	238–279 mm (Q195–Q345 material)
Strip Steel Thickness	2.0–5.0 mm
Steel Pipe Diameter	φ76–φ89 mm
Steel Pipe Length	4–8 m
Length Accuracy	0–6 mm
Forming Speed	60–80 m/min
Feeding Roller Diameter	φ170 mm
Feeding Speed	140 m/min
Straightening Roller Diameter	φ220 mm (upper), φ200 mm (lower)
Straightening Speed	100 m/min
Computer Flying Saw	Sawing Diameter: φ76–89 mm, Wall Thickness: 2–5 mm, Fixed Length: 4–8 m

Machine Composition and Functionality

The production line consists of several critical components, each designed to optimize performance and efficiency:

Auxiliary Machines

• Single-Station Manual Uncoiler: Adapts to inner diameters of Ф762mm and outer diameters of Ф1800mm, with a belt width of 280 mm and a weight capacity of 5 tons.
• Shearing and Welding Unit: Features hydraulic cutting, pneumatic pressing platforms, and manual welding (excluding welding machines).
• Four-Roller Delivery Machine: Ensures continuous production by maintaining raw material storage and feeding the welded steel strip into the storage bin.

Image: Welded Gas Pipe production process, highlighting key machinery.

Main Machine Components

• Seven-Roller Leveling System: Ensures uniform material feeding with passive leveling rollers.
• Forming and Sizing Units: Includes 7 flat and 8 vertical rollers for forming, followed by 6 flat and 6 vertical rollers for sizing.
• Extrusion and Cooling System: Utilizes high-strength materials (40Cr) for extrusion rollers and a water-cooling tank for post-welding treatment.
• Computer Flying Saw: Achieves precise cutting with a maximum speed of 80 m/min and a saw blade size of Ф900mm.

Applications and Industry Use Cases

The Welded Pipe Production Line is versatile, serving multiple industries:

• Construction: Produces structural steel pipes for scaffolding, beams, and support systems.
• Oil and Gas: Manufactures high-strength pipes for pipelines and transportation infrastructure.
• Automotive: Supplies components for vehicle frames and exhaust systems.
• Manufacturing: Provides raw materials for machinery and equipment production.

Image: Linepipe applications in industrial settings.

Company Background

BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a leading manufacturer of industrial machinery, specializing in steel pipe production systems. Located in Bazhou City, Hebei Province, China, the company combines advanced technology with meticulous craftsmanship to deliver reliable solutions for global clients. With a focus on innovation and quality, BzZhou Xinghua has established itself as a trusted name in the manufacturing sector.

Why Choose This Production Line?

The Welded Pipe Production Line offers several advantages:

• High Efficiency: With a forming speed of 60–80 m/min, it maximizes productivity.
• Precision Engineering: Advanced roller systems and computerized controls ensure dimensional accuracy.
• Customization: Tailored to specific client requirements, including custom drawings for roller tables and stands.
• Durability: High-quality materials (e.g., GCr15, 40Cr) ensure long-lasting performance under demanding conditions.

Industry Standards and Compliance

As highlighted by the National Institute of Standards and Technology (NIST), adherence to rigorous standards is critical for manufacturing excellence. The production line aligns with industry benchmarks for precision, safety, and reliability, ensuring compliance with international quality protocols. NIST's research on manufacturing innovations underscores the importance of advanced systems like this one in driving industrial progress.

Conclusion

The Welded Pipe Production Line by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a robust solution for high-volume, high-precision steel pipe production. With its advanced technical specifications, versatile applications, and commitment to quality, this system is ideal for manufacturers seeking to enhance efficiency and output. For more information, visit the product page or explore the company website.

References

1. National Institute of Standards and Technology (NIST). Retrieved from https://www.nist.gov/

2. Welded Pipe Production Line. BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.