High Frequency Straight Seam Welded Pipe Production Line-BzZhou Xinghua Machinery Equipment Manufacturing Co.,LTD.|Line Pipe Steel&Welded Gas Pipe

Welded Pipe Production Line is a state-of-the-art solution designed for manufacturing electric welded steel pipes with precise specifications. This production line is engineered to deliver high-quality line pipe steel, welded gas pipe, and linepipe with diameters ranging from φ76 to φ89mm and wall thicknesses between 2.0-5.0mm. Developed by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., this system combines advanced technology with robust engineering to meet the demands of modern industrial applications.

Image: Read More About linepipe

Product Overview

The Welded Pipe Production Line is specifically designed for the high-frequency straight seam welding process. It ensures the production of steel pipe line with exceptional accuracy and efficiency. The system is ideal for industries requiring durable and reliable pipes, such as construction, oil and gas, and automotive sectors. The production line is equipped with a series of auxiliary and main machines that work in harmony to streamline the manufacturing process.

Technical Specifications

Parameter	Details
Strip Steel Width	238-279mm (material Q195-Q345)
Strip Steel Thickness	2.0-5.0mm
Steel Pipe Specifications	φ76－φ89mm
Steel Pipe Length	4-8 m
Length Accuracy	0-6 mm
Forming Speed	60-80m/min
Welding Pipe Speed	60-80 m/min
Computer Flying Saw Machine	Maximum running speed: 80m/min, Saw blade size: φ900mm
Straightening Roller Diameter	φ220mm (upper), φ200mm (lower)

Key Components and Functionality

Auxiliary Machine Composition

• Single-station manual uncoiler: Adapts to steel strip coils with an inner diameter of Ф762mm and outer diameter of Ф1800mm, ensuring smooth material feeding.
• Shearing and Welding: Features hydraulic cutting, pneumatic pressing platforms, and manual welding (excluding welding machines) for precision.
• Four-roller Delivery Machine: Maintains raw material storage and ensures continuous production with a gantry frame and gear split axle box.

Main Machine Composition

• Unit Arrangement: Includes passive seven-roller leveling, forming, sizing, and extrusion systems for optimal pipe shaping.
• Extrusion Roller: Equipped with a 40Cr shaft, quenched and tempered for durability, ensuring consistent pressure during production.
• Computer Flying Saw Machine: Provides accurate cutting with a maximum sawing speed of 15 times/min and a travel distance of 2m.

Image: Read More About welded gas pipe

Applications and Industry Relevance

The Welded Pipe Production Line is widely used in various sectors, including:

• Construction: Manufacturing pipes for structural frameworks and infrastructure projects.
• Oil and Gas: Producing high-strength pipes for pipelines and transportation systems.
• Automotive: Supplying durable components for vehicle manufacturing.
• Industrial Equipment: Creating reliable piping solutions for machinery and equipment.

According to the National Institute of Standards and Technology (NIST), "Precision in manufacturing is critical for ensuring the reliability and safety of industrial components. Advanced production lines like this one play a vital role in meeting stringent quality standards." This aligns with the production line's ability to maintain high accuracy and efficiency in pipe manufacturing.

Image: Read More About line pipe steel

Company Background

BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a leading manufacturer of industrial machinery, specializing in line pipe steel and welded gas pipe production systems. With years of expertise in the field, the company is committed to delivering innovative solutions that meet global standards. Their production lines are designed to enhance productivity, reduce operational costs, and ensure the highest quality output.

Advantages of the Production Line

• High Efficiency: The system operates at speeds of 60-80m/min, ensuring rapid production without compromising quality.
• Accuracy: Length accuracy of 0-6mm and precise welding ensure consistent product quality.
• Flexibility: Adaptable to various steel strip widths and thicknesses, accommodating diverse industrial needs.
• Durability: High-quality materials and advanced engineering ensure long-lasting performance.

Conclusion

The Welded Pipe Production Line by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a robust solution for manufacturers seeking precision, efficiency, and reliability. With its advanced technical specifications and versatile applications, this production line is a cornerstone of modern industrial manufacturing. As highlighted by NIST, the integration of precision engineering and innovative technology is essential for advancing industrial standards, making this production line a valuable asset for any industry.

References

National Institute of Standards and Technology (NIST). "Driving Innovation." Retrieved from https://www.nist.gov/.