High Frequency Straight Seam Welded Pipe Production Line-BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.|Line Pipe Steel,Welded Gas Pipe,Linepipe,Steel Pipe Line

Welded Pipe Production Line is a state-of-the-art solution designed for manufacturing high-quality line pipe steel and welded gas pipe with precise specifications. This production line is engineered to meet the demands of modern industrial applications, offering efficiency, durability, and adaptability. Developed by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., a leading manufacturer in the field, this system combines advanced technology with robust engineering to deliver optimal performance.

Product Overview

The linepipe production line specializes in creating steel pipe line with diameters ranging from φ76 to φ89 mm and wall thicknesses between 2.0–5.0 mm. This system is ideal for industries requiring high-strength, corrosion-resistant pipes, such as construction, oil and gas, and infrastructure development. The production line integrates multiple components, including uncoiling, forming, welding, and cutting, to ensure seamless and efficient manufacturing.

Key features of this production line include:

• High-speed forming capabilities (60–80 m/min)
• Advanced welding technology for consistent quality
• Customizable configurations to meet specific client requirements
• Compliance with international standards for safety and performance

Technical Specifications

The steel pipe line production line is equipped with precise technical parameters to ensure reliability and efficiency. Below is a detailed breakdown of its specifications:

Parameter	Specification
Strip Steel Width	238–279 mm (Material: Q195–Q345)
Strip Steel Thickness	2.0–5.0 mm
Steel Pipe Diameter	φ76–φ89 mm
Steel Pipe Length	4–8 m
Length Accuracy	0–6 mm
Forming Speed	60–80 m/min
Motor Power (DC)	Z4-280-42, 250KW
Reducer	ZLY280-10
Extrusion Roller Shaft	φ70 mm, Material: 40Cr, Quenched and Tempered
Computer Flying Saw Machine	Saw Blade Size: φ900 mm, Maximum Speed: 80 m/min

Key Components and Functions

Auxiliary Machine Composition

• Single-Station Manual Uncoiler: Designed for manual expansion and contraction, it accommodates steel strip coils with an inner diameter of Ф762 mm and outer diameter of Ф1800 mm. The belt width is 280 mm, and the weight capacity is 5 tons.
• Shearing and Welding Unit: Features hydraulic cutting, pneumatic pressing platforms, and manual welding (excluding welding machines) to ensure precise seam formation.
• Four-Roller Delivery Machine: Ensures continuous production by storing raw materials and feeding the welded steel strip into the storage bin. It includes a gantry frame, upper and lower roller transmission, and a gear split axle box.

Main Machine Composition

• Forming and Sizing Units: Includes seven passive leveling rollers, seven flat and eight vertical forming rollers, six flat and six vertical sizing rollers, and a Turkish ear head (8 rollers, single-sided 4 rollers).
• Extrusion and Cooling System: The extrusion roller shaft (φ70 mm, 40Cr material) and cooling water tank ensure uniform pressure and temperature control during production.
• Computer Flying Saw Machine: Equipped with a speed measurement system, air system, and drive system, it cuts pipes to a fixed length with an accuracy of ±3 mm.

Applications and Industry Use Cases

The line pipe steel production line is widely used in various industries, including:

• Oil and Gas: Manufacturing pipelines for transporting crude oil and natural gas.
• Construction: Producing structural pipes for buildings and infrastructure projects.
• Automotive: Creating components for vehicle frames and chassis.
• Water Supply: Fabricating pipes for municipal water distribution systems.

According to the National Institute of Standards and Technology (NIST), advanced manufacturing systems like this production line play a critical role in enhancing industrial efficiency and product quality. NIST emphasizes the importance of precision engineering in meeting global standards for safety and performance (NIST, 2023).

Company Background

BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a reputable manufacturer specializing in high-frequency welded pipe production systems. With years of experience in the industry, the company is committed to delivering innovative solutions that meet the evolving needs of clients. Their production line is designed to combine cutting-edge technology with user-friendly operations, ensuring high productivity and minimal downtime.

The company's dedication to quality is reflected in its adherence to international standards and continuous investment in research and development. By integrating advanced materials and precise engineering, BzZhou Xinghua has established itself as a trusted partner for manufacturers worldwide.

Conclusion

The steel pipe line production line offers a reliable, efficient, and versatile solution for manufacturing high-quality welded gas pipe and line pipe steel. With its advanced technical specifications, robust design, and wide-ranging applications, this system is an essential asset for industries requiring precision and durability. By partnering with BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., businesses can ensure they stay ahead in a competitive market.

References

National Institute of Standards and Technology (NIST). (2023). Advancing Manufacturing Standards. Retrieved from https://www.nist.gov