High Frequency Straight Seam Welded Pipe Production Line-BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.|Precision Manufacturing&High Efficiency

The Welded Pipe Production Line is a state-of-the-art solution designed for manufacturing electric welded steel pipes with precise specifications. This system is engineered to produce pipes with diameters ranging from φ76 to φ89mm and wall thicknesses between 2.0-5.0mm, catering to diverse industrial applications. Developed by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., this production line integrates advanced technology to ensure efficiency, accuracy, and durability.

Technical Specifications

Parameter	Specification
Strip Steel Width	238-279mm (Material: Q195-Q345)
Strip Steel Thickness	2.0-5.0mm
Steel Pipe Diameter	φ76-φ89mm
Steel Pipe Length	4-8m
Length Accuracy	0-6mm
Forming Speed	60-80m/min
Extrusion Roller Shaft Diameter	φ70mm
Horizontal Shaft Diameter	φ100mm
Vertical Roller Shaft Diameter	φ60mm
Computer Flying Saw Machine - Saw Blade Size	φ900mm
Straightening Roller Diameter	φ220×400mm (Upper), φ200×240mm (Lower)

Key Components and Features

Auxiliary Machine Composition

• Single-station manual uncoiler: Adapts to steel strip coils with inner diameter Ф762mm and outer diameter Ф1800mm, with a belt width of 280mm and weight of 5 tons.
• Shearing and welding unit: Includes hydraulic cutting, pneumatic pressing platform, and manual welding (excluding welding machine).
• Four-roller delivery machine: Ensures continuous material supply with a gantry frame structure, gear split axle box, and vertical/horizontal pressing rollers.

Main Machine Composition

• Technical Parameters: Utilizes Q195-Q345 strip steel with thickness 2.0-5.0mm, achieving a welding speed of 60-80m/min.
• Unit Arrangement: Features a seven-roller leveling system, forming units (7 flat and 8 vertical), sizing units (6 flat and 6 vertical), and a Turkish ear head with 8 rollers.
• Material Quality: Components like the horizontal shaft and extrusion roller are made from 40Cr steel, quenched and tempered for durability.
• Computer Flying Saw Machine: Capable of cutting pipes with a diameter of Ф76-89mm, wall thickness 2-5mm, and a maximum sawing speed of 80m/min.

Applications and Industry Relevance

This production line is ideal for manufacturing line pipe steel and welded gas pipe, which are critical in sectors such as oil and gas, construction, and automotive. The system's precision and efficiency make it suitable for high-volume production of seamless and straight-seam welded pipes. According to NIST, "Advanced manufacturing technologies like this are pivotal in ensuring the quality and reliability of industrial components" (NIST, 2023).

Company Background: BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.

As a leading manufacturer in the steel processing industry, BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. specializes in designing and producing high-quality pipe production systems. The company's commitment to innovation and precision aligns with NIST's standards for manufacturing excellence. "NIST's role in establishing measurement standards is crucial for industries relying on accurate production processes," notes NIST (NIST, 2023).

Why Choose This Production Line?

• High Efficiency: With a forming speed of 60-80m/min, the system ensures rapid production without compromising quality.
• Customization: The roller table and stand can be tailored to specific client requirements, as highlighted in the company's product page.
• Durability: Components like the straightening machine and extrusion rollers are designed for long-term use, reducing maintenance costs.

Conclusion

The Welded Pipe Production Line represents a significant advancement in steel pipe manufacturing. Its robust technical specifications, combined with the expertise of BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., make it a reliable choice for industries requiring precision and efficiency. By adhering to NIST's measurement standards, this system ensures compliance with global quality benchmarks.

References

NIST. (2023). Advanced Manufacturing Technologies. Retrieved from https://www.nist.gov

NIST. (2023). Measurement Standards for Industrial Components. Retrieved from https://www.nist.gov

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