High-Frequency Straight Seam Welded Pipe Production Line-BzZhou Xinghua Machinery|Steel Pipe Line, Welded Gas Pipe

The Welded Pipe Production Line is a specialized manufacturing system designed to produce high-quality electric welded steel pipes with precise dimensions and durability. This advanced production line is tailored for industries requiring robust piping solutions, such as construction, oil and gas, and infrastructure development. Developed by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., the system combines cutting-edge technology with reliable engineering to ensure efficiency and precision.

Key Technical Specifications

The production line is engineered to meet stringent industrial standards, with specifications that cater to a wide range of applications. Below is a detailed overview of its core technical parameters:

Comprehensive Machine Components

The production line consists of multiple specialized units, each contributing to the seamless manufacturing process. These components are designed for durability, precision, and adaptability to varying material requirements.

Auxiliary Machine Composition

• Single-Station Manual Uncoiler: This unit features a manual expansion and contraction mechanism, accommodating steel strip coils with an inner diameter of Φ762 mm and an outer diameter of Φ1800 mm. It ensures efficient material handling with a belt width of 280 mm and a weight capacity of 5 tons.
• Shearing and Welding Unit: Equipped with hydraulic cutting, pneumatic pressing platforms, and manual welding capabilities (excluding welding machines), this section ensures precise cutting and joining of steel strips.
• Four-Roller Delivery Machine: Designed to maintain a steady supply of raw materials, this machine includes a gantry frame, upper and lower roller transmission, and gear split axle box guide rollers. It operates at a feeding speed of 140 m/min, ensuring continuous production.
• Cage Looper: This component stores raw materials for the forming and sizing machine, enabling uninterrupted production. It features an adjustable frame structure that adapts to different steel strip widths.

Main Machine Composition

• Unit Arrangement: The system includes a passive seven-roller leveling unit, feeding vertical rollers, a forming section with 7 flat and 8 vertical rollers, and a sizing section with 6 flat and 6 vertical rollers. Additional components include guiding, extrusion, scraping, and a cooling water tank.
• Extrusion and Roller Shafts: The extrusion roller shaft (Φ70 mm) and horizontal shaft (Φ100 mm) are constructed from high-strength materials (40Cr, quenched and tempered) to withstand demanding operational conditions.
• Computer Flying Saw Machine: This unit features a bed, gears, rack box, saw car, and speed measurement system. It allows for precise cutting of steel pipes with a diameter of Φ76–89 mm, a wall thickness of 2.0–5.0 mm, and a maximum sawing speed of 80 m/min.
• Straightening Machine: Designed to eliminate stress and bending after welding, this machine uses a four-column frame structure with upper and lower rollers. It operates at a straightening speed of 100 m/min and can handle pipes with diameters of Φ60–Φ89 mm and wall thicknesses of 2.0–5.0 mm.

Applications and Industry Relevance

The Welded Pipe Production Line is ideal for industries requiring high-strength, corrosion-resistant steel pipes. Its versatility allows it to serve the following sectors:

• Construction: Used for scaffolding, structural frameworks, and plumbing systems.
• Oil and Gas: Suitable for transporting fluids and gases in pipelines, leveraging its durability and precision.
• Infrastructure Development: Essential for manufacturing pipes for water supply, drainage, and HVAC systems.
• Manufacturing: Provides components for machinery and equipment requiring robust piping solutions.

According to the National Institute of Standards and Technology (NIST), "Advanced manufacturing systems like this production line play a critical role in enhancing productivity and ensuring compliance with industry standards." This aligns with NIST's mission to support innovation through rigorous measurement and standards development.

Company Background: BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.

Based in Baizhou City, BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a leading manufacturer of industrial machinery, specializing in steel pipe production systems. With decades of experience, the company has established itself as a trusted provider of high-quality equipment for global markets. Their commitment to innovation and precision is evident in the design and functionality of the Welded Pipe Production Line.

The company's expertise in steel pipe line manufacturing is supported by a dedicated R&D team and state-of-the-art production facilities. Their products are widely used in industries that demand reliability and performance, reflecting their dedication to meeting international standards.

Conclusion

The Welded Pipe Production Line by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. represents a pinnacle of engineering excellence. With its advanced technical specifications, robust components, and wide-ranging applications, it is a vital asset for industries requiring high-quality steel pipes. The integration of precision engineering and user-friendly design ensures efficient, reliable, and cost-effective production.

For more information about this production line or to explore other solutions offered by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., visit their official website. Discover how their innovative technologies can elevate your manufacturing processes and meet the demands of modern industries.

Product Images

References

National Institute of Standards and Technology (NIST). "Driving Innovation Through Measurement and Standards." Retrieved from https://www.nist.gov.