High Frequency Straight Seam Welded Pipe Production Line|BzZhou Xinghua Machinery

Introduction

The Welded Pipe Production Line is a state-of-the-art solution for producing high-quality steel pipes with diameters ranging from φ76 to φ89mm and wall thicknesses between 2.0 and 5.0mm. This system is engineered to meet the demands of modern industrial applications, offering a combination of speed, accuracy, and durability. Developed by BzZhou Xinghua Machinery Equipment Manufacturing Co., Ltd., the production line integrates advanced machinery and precise engineering to ensure optimal performance.

Key Features and Advantages

The Welded Pipe Production Line is equipped with a range of features that make it a standout choice in the steel manufacturing industry:

• High Efficiency: The system operates at a forming speed of 60-80m/min, ensuring rapid production without compromising quality.
• Precision Engineering: With a length accuracy of 0-6mm, the production line guarantees consistent pipe dimensions, meeting stringent industry standards.
• Adaptability: The line can process strip steel widths of 238-279mm and thicknesses of 2.0-5.0mm, accommodating a wide range of materials.
• Durability: Components such as the four-roller delivery machine and straightening machine are constructed with high-grade materials like GCr15 and 40Cr, ensuring longevity and reliability.

Technical Specifications

The Welded Pipe Production Line is defined by its comprehensive technical parameters, which are critical for understanding its capabilities:

Machine Composition and Components

The production line comprises several critical components that work in harmony to ensure seamless operation:

Auxiliary Machines

• Single-Station Manual Uncoiler: Designed to handle steel strip coils with an inner diameter of Ф762mm and outer diameter of Ф1800mm, this uncoiler ensures smooth material feeding.
• Shearing and Welding Unit: Features hydraulic cutting and pneumatic pressing, with manual welding capabilities (excluding welding machines).
• Four-Roller Delivery Machine: Equipped with a gantry frame and precision rollers, it maintains a steady supply of raw materials to the forming machine.

Main Machines

• Forming and Sizing Unit: Includes seven-pass leveling, seven flat and eight vertical forming, and six flat and six vertical sizing rollers.
• Extrusion and Cooling System: Ensures uniform pressure and temperature control during pipe formation.
• Computer Flying Saw Machine: Provides precise cutting with a maximum speed of 80m/min and a saw blade diameter of 900mm.
• Straightening Machine: Eliminates stress and bending through a four-column frame structure with adjustable rollers.

Applications and Industries

The Welded Pipe Production Line is versatile, catering to various industries:

• Oil and Gas: Produces high-strength pipes for pipelines and transportation systems.
• Construction: Supplies structural pipes for buildings and infrastructure projects.
• Manufacturing: Supports the production of components for machinery and equipment.
• Energy: Provides pipes for power generation and distribution networks.

Its ability to handle materials like Q195-Q345 steel ensures compatibility with diverse industrial requirements. For more details on BzZhou Xinghua Machinery Equipment Manufacturing Co., Ltd., visit their official website.

Company Background

BzZhou Xinghua Machinery Equipment Manufacturing Co., Ltd. is a leading manufacturer of industrial machinery, specializing in the design and production of high-frequency welded pipe systems. With a commitment to innovation and quality, the company has established itself as a trusted partner in the steel manufacturing sector. Their expertise in engineering and precision manufacturing ensures that their products meet the highest industry standards.

As highlighted by the National Institute of Standards and Technology (NIST), rigorous testing and adherence to technical specifications are critical for industrial equipment. BzZhou Xinghua's production line aligns with these principles, offering a reliable solution for modern manufacturing needs.

Conclusion

The Welded Pipe Production Line represents a significant advancement in steel pipe manufacturing technology. With its robust design, precise engineering, and adaptability, it is an ideal choice for industries requiring high-quality, durable pipes. By partnering with BzZhou Xinghua Machinery Equipment Manufacturing Co., Ltd., businesses can ensure efficiency, reliability, and compliance with industry standards.

References

National Institute of Standards and Technology (NIST). "Driving Innovation." Retrieved from https://www.nist.gov/.