High-end automated packaging and processing equipment for metal cutting and forming, integrating global advanced technologies for unmatched industrial efficiency.
Redefining the benchmarks of copper tube manufacturing and automated packaging.
◆ Our copper tube manufacturing machine represents the pinnacle of AUTOMATED METAL FORMING. By integrating foreign advanced technologies, we provide a full automatic system that ensures uniform feeding, hydraulic precision, and seamless motor sensing for critical copper tube processing.
◆ The copper tube manufacturing machine is designed for 24-HOUR UNINTERRUPTED PRODUCTION. With a focus on surface aesthetics and high qualified rates, our system eliminates manual bumps and noise, drastically increasing efficiency via a YASKAWA SERVO SYSTEM and Omron PLC automation.
The architecture of excellence built on three fundamental technological foundations.
Integrating world-class electronic components for seamless operational flow.
Built with high-grade materials to ensure durability and minimal wear.
Advanced fluid power systems for heavy-duty tube shaping and packaging.
Comparative analysis of production efficiency and component reliability.
Detailed engineering data for the automatic copper tube packaging system.
| Parameter Category | Technical Value | Unit/Spec | Component Brand | Tolerance | Operation Mode |
|---|---|---|---|---|---|
| Material Range | φ33 ~ φ219mm | Diameter | Copper/Steel | ±0.1mm | Automatic |
| Servo Motor | 7.5kW / 2.9kW | Power | Yaskawa | High Precision | Feedback Loop |
| PLC System | Auto Control | Logic | Omron | ms Response | HMI Touch |
| Linear Rails | High-Load | Stability | HIWIN | Industrial | Low Friction |
| Hydraulic Valves | Interchangeable | Standard | Huade | ISO Grade | Pressure Reg |
| Bearing System | Heavy-Duty | Loading | Harbin/Luoyang | P6 Grade | Rotational |
| Gear Reducers | High Torque | Ratio | Guomao | ±0.05% | Transmission |
| Electrical Breakers | Protective | Safety | Delixi | CE Cert | Auto-Trip |
Proven performance across diverse industries.
Implemented a full automatic code charter system to replace manual stacking, achieving seamless 24/7 operation for copper tubes.
Integrated the hexagonal inclusion packaging system to optimize shipment density and reduce transport costs.
Reduced surface damage by 90% through the adoption of our electromagnetic suction lifting mechanisms.
Transformed a 10-person manual packaging team into a 2-person monitoring crew using full automation.
Tailored solutions for demanding environments.
Manufacturing high-precision copper tubes for heat exchangers and air conditioning units.
Production of heavy-duty copper busbars and conductive tubes for power distribution.
High-efficiency tubes for radiator and oil cooler manufacturing in electric vehicles.
Ultra-pure copper tube processing for surgical instruments and lab equipment.
Mass production of standardized copper pipes for high-pressure industrial water systems.
Precision forming of copper-alloy tubes for aviation fuel and hydraulic lines.
All raw materials are sourced from certified metallurgical mills, ensuring chemical purity and physical strength for copper tubing.
Every machine undergoes 72 hours of continuous load testing to verify servo stability and hydraulic seal integrity.
Using laser alignment tools to ensure the feeding and packaging mechanisms operate with micron-level accuracy.
Compliant with international manufacturing standards for metal-forming machinery.
Expert answers to common technical and commercial inquiries.
The efficiency comes from the integration of copper tube manufacturing machine automation, combining Yaskawa servo motors with Omron PLC logic to eliminate manual handling and ensure constant throughput.
Our machines are versatile and can process tubes from φ33mm up to φ219mm, catering to both small-scale precision and large-scale industrial requirements.
Yes, we provide comprehensive on-site operation training for process operators and electromechanical maintenance personnel to ensure safe and efficient production.
We use electromagnetic suction cups and refined linear rails, which eliminate the bumps and friction associated with traditional manual handling.
Our systems include heating and cooling devices for oil management, using bladder accumulators and high-standard Huade valves for easy maintenance.
Absolutely. Our machines are designed to be modular and can be modified according to customer specific speed and rhythm requirements via the PLC settings.
Experience the synergy of foreign advanced technology and precision engineering. Request a customized configuration today.
