Our Full Automatic Stacking and Packaging Machine represents the pinnacle of automated end-of-line equipment for the metal tool and machinery industry. Integrating advanced foreign technology, this high-end system streamlines the processing of steel pipes by utilizing a sophisticated hydraulic and motor sensing system to precisely control feeding, counting, and enclosure, ensuring a seamless transition from production to shipment.
Designed for heavy-duty industrial environments, this automatic baler production line transforms raw steel pipes into professional hexagonal bundles. By combining servo-driven precision with robust mechanical engineering, the system eliminates the inconsistencies of manual labor, significantly increasing the qualified rate of finished products while enhancing overall operational safety and throughput.
Detailed Parameters
| Raw Material Range | φ33 ~ φ219mm | Finished Package Shape | Hexagonal Inclusion |
|---|---|---|---|
| Lifting Mechanism | Electromagnetic Suction Cup (400x900) | Lifting Motor | 7.5kW Servo Motor |
| Traveling Mechanism | Gear Rack Drive / Linear Slide | Traveling Motor | 2.9kW Servo Motor |
| PLC Control System | Omron PLC Program | Servo Brand | Yaskawa |
| Linear Rail Brand | HIWIN (Taiwan) | Inverter Brand | INVT |
Key Advantages
Superior Stability
Pre-tensioning belts provide massive bearing force, ensuring stable, reliable, and aesthetically pleasing hexagonal bundles.
24/7 Productivity
Engineered for non-stop 24-hour operation, drastically increasing output compared to traditional manual methods.
High Automation
Advanced automation reduces labor costs, minimizes operational noise, and eliminates manual handling bumps.
Intuitive Control
Equipped with an Omron touch screen for separate manual action control and real-time status monitoring.
Surface Integrity
Stable stacking prevents surface damage, significantly improving the aesthetic quality and qualified rate of pipes.
Premium Components
Utilizes world-class parts from Yaskawa, Omron, and HIWIN for maximum durability and easy maintenance.
Product Gallery
Management Platforms
Smart Feeding
Uniform feeding system integrated with hydraulic sensing for precise pipe distribution.
Servo Precision
Yaskawa servo motors ensure micron-level accuracy in stacking and traveling mechanisms.
PLC Diagnostics
Omron PLC provides real-time status displays and rapid fault detection via touch screen.
Hydraulic Sync
Huade hydraulic valves and bladder accumulators ensure smooth, leak-free operation.
Custom Logic
Software parameters can be modified to meet specific customer bundling and counting needs.
Easy Maintenance
Standardized components from HIWIN and Omron allow for fast replacement and low downtime.
Investment Return Comparison
| Performance Metric | Manual Packaging | Automatic Stacking System |
|---|---|---|
| Production Speed | Low / Variable | High / Constant 24h |
| Labor Requirement | High Manpower | Minimal (1-2 operators) |
| Product Consistency | Human Error Prone | High Precision / Uniform |
| Surface Quality | Risk of Bumps/Scratches | Smooth / Protected |
| Operational Cost | Rising Labor Costs | Low Energy/Maintenance Cost |
Frequently Asked Questions
The equipment is designed to process raw material specifications ranging from φ33mm to φ219mm, making it versatile for various industrial pipe sizes.
We use industry-leading brands: Omron for PLC and relays, Yaskawa for servo motors, HIWIN for linear rails, and INVT for inverters to ensure maximum reliability.
Yes, the system is flexible and can be modified according to customer needs to adjust production speed or packaging parameters.
By replacing manual handling with stable, synchronized mechanical movement, the system eliminates bumps and surface damage, significantly increasing the qualified rate.
We provide comprehensive on-site operation training for process operators, electromechanical maintenance personnel, and engineering technicians.
We use international-standard Huade valves and bladder accumulators, integrated with dedicated heating and cooling devices to ensure smooth, vibration-free operation.
