Our High-End Automatic Stacking and Packaging Machine is a sophisticated industrial solution integrating advanced foreign technologies to streamline the handling of steel pipes. Engineered for precision, the system utilizes a high-performance hydraulic and motor sensing network to automate feeding, counting, and closure processes, ensuring a seamless transition from raw material to finished hexagonal bundles.
Designed specifically for the metal cutting and forming machinery industry, this equipment replaces labor-intensive manual packaging with a reliable, high-speed automated line. By integrating world-class components such as Omron PLCs and Yaskawa servo motors, the system guarantees exceptional stability, reduced operational noise, and a significant increase in the overall qualification rate of packaged pipes.
Detailed Parameters
| Raw Material Range | φ33 ~ φ219mm | Finished Package | Hexagonal Inclusion |
|---|---|---|---|
| Lifting Mechanism | Electromagnetic Suction Cup (400x900) | Lifting Motor | Servo Motor 7.5kW |
| Traveling Mechanism | Gear Rack Drive / Linear Slide | Traveling Motor | Servo Motor 2.9kW |
| Control System | Omron PLC + Touch Screen | Servo Brand | Yaskawa |
| Linear Rails | HIWIN (Taiwan Brand) | Inverter Brand | INVT |
Key Advantages
Enhanced Stability
Pre-tensioning belts provide superior bearing force and secure buckles, ensuring packages remain stable during transport.
24/7 Productivity
Capable of continuous 24-hour operation without interruption, drastically increasing daily throughput.
High Automation
Reduces reliance on manual labor, minimizes human error, and optimizes overall production efficiency.
Intelligent Control
Featuring Omron PLC and intuitive touch screens for separate manual action and real-time status display.
Superior Aesthetics
Consistent stacking and packaging improve the surface aesthetics and the quality qualification rate of pipes.
Low Noise Operation
Precision engineering reduces mechanical bumps and noise pollution, creating a better working environment.
Product Gallery
Management Platforms
Precision Feeding
Automated feeding system ensures uniform steel pipe distribution for consistent bundling.
Servo Synchronization
Yaskawa servo motors ensure precise movements of the lifting and traveling mechanisms.
Real-time Monitoring
Touch screen interface provides instant feedback on equipment status and operational modes.
Hydraulic Reliability
International standard Huade valves ensure smooth operation without oil leakage or vibration.
Component Quality
Utilizing HIWIN rails and premium reducers for maximum durability and low maintenance.
Flexible Configuration
The system can be modified according to specific customer needs and production rhythms.
Investment Return Comparison
| Metric | Manual Packaging | Automatic Stacking Line |
|---|---|---|
| Production Speed | Slow / Variable | High-Speed / Constant |
| Labor Cost | High (Multiple workers) | Low (1-2 operators) |
| Consistency | Low (Human error) | High (PLC Controlled) |
| Operational Time | Limited by shifts | Continuous 24/7 |
| Package Quality | Inconsistent | Standardized / Professional |
Frequently Asked Questions
The equipment is designed to handle raw material specifications ranging from φ33mm up to φ219mm.
It employs an Omron PLC program for automatic control, coupled with a touch screen for manual operation and status monitoring.
By using precise servo motors and pre-tensioning belts, the machine ensures stable, aesthetically pleasing hexagonal bundles with a higher qualification rate.
We use Yaskawa servos, Omron PLCs, HIWIN linear rails, and high-quality reducers from Jiangsu Tailong and Guomao.
Yes, we provide comprehensive on-site operation training for process operators and electromechanical maintenance personnel.
Absolutely. The system is engineered for high durability and can operate 24 hours a day without interruption.
