Our High-End Automatic Stacking and Packaging Machine integrates advanced international technologies to revolutionize the handling of steel pipes. By utilizing a sophisticated hydraulic and motor sensing system, this equipment ensures precise feeding, accurate quantity control, and secure enclosure, transforming manual labor into a seamless, high-efficiency industrial process.
Engineered for the demanding environment of metal tool and machine equipment manufacturing, the system specializes in hexagonal inclusion packaging for raw materials ranging from φ33 to φ219mm. With a robust architecture and an intuitive PLC control system, it maximizes production throughput while ensuring the highest standards of surface aesthetics and structural stability for every bundle.
Detailed Parameters
| Raw Material Dia. | φ33 ~ φ219mm | Package Shape | Hexagonal Inclusion |
|---|---|---|---|
| Lifting Mechanism | Electromagnetic Suction Cup (400x900) | Servo Motor Power | 7.5kW (Lifting) / 2.9kW (Traveling) |
| PLC Control | Omron PLC Program | Servo Brand | Yaskawa Brand |
| Linear Rails | HIWIN (Taiwanese Brand) | Inverter Brand | INVT Brand |
| Reducer Brand | Jiangsu Tailong / Guomao | Hydraulic Valves | Huade International Standard |
Key Advantages
Superior Stability
Pre-tensioning belts provide massive bearing force, ensuring stable, reliable, and aesthetically clean buckles for all pipe bundles.
24/7 Productivity
Designed for continuous operation without interruption, significantly increasing daily output compared to manual methods.
High Automation
Reduced labor dependency and noise levels, eliminating manual bumps and improving overall workplace safety.
Intuitive Control
Equipped with a touch screen for separate manual action control and real-time status display of every component.
Enhanced Quality
Precision stacking improves the surface aesthetics and the qualified rate of various pipe specifications.
Customizable Logic
The Omron PLC system allows for modifications based on specific customer needs and production rhythms.
Product Gallery
Management Platforms
Material Feeding
Uniform feeding of steel pipes integrated with sensing systems for precision loading.
Motion Control
Yaskawa servo motors and HIWIN rails ensure smooth linear and rotational movement.
Logic Monitoring
Omron PLC and touch-screen interface for real-time equipment status and manual override.
Fluid Power
Huade hydraulic valves with bladder accumulators for vibration-free, leak-proof operation.
Packaging Unit
Automatic combination and tensioning devices for perfect hexagonal bundles.
Maintenance Hub
Standardized components (Delixi/Omron) for easy replacement and low downtime.
Investment Return Comparison
| Comparison Metric | Manual Packaging | Automatic Stacking System |
|---|---|---|
| Labor Requirement | High (Multiple workers) | Low (1-2 operators) |
| Operating Hours | Limited by shifts | 24 Hours Continuous |
| Packaging Quality | Inconsistent/Manual | Uniform & High Aesthetic |
| Production Speed | Slow/Variable | Fast/Synchronized |
| Waste/Error Rate | Moderate (Human error) | Minimal (PLC Precision) |
Frequently Asked Questions
The equipment is specifically designed to handle raw material specifications ranging from φ33mm up to φ219mm.
We use an industry-leading Omron PLC program for automatic control, paired with a user-friendly touch screen for operation and status display.
By utilizing pre-tensioning belts and precise electromagnetic suction, the machine ensures a stable hexagonal shape and eliminates surface bumps, increasing the qualified rate.
Yes, we use global standard brands such as Yaskawa, Omron, HIWIN, and Delixi to ensure that components are interchangeable and easily available.
Absolutely. We provide comprehensive on-site operation training for process operators, electromechanical maintenance personnel, and technicians.
Yes, the equipment's working speed is designed to match the rhythm of the main production unit, and the PLC program can be modified to meet specific customer needs.
