Our Full Automatic Stacking and Packaging Machine is a high-end industrial solution integrating advanced international technologies. Specifically engineered for the metal tooling and machinery sector, this system automates the feeding, counting, and bundling of steel pipes through a sophisticated hydraulic and motor sensing system, ensuring precision and consistency in every package.
Designed for heavy-duty industrial environments, the machine specializes in hexagonal inclusions and a wide range of raw material specifications. By replacing traditional manual labor with high-precision servo controls and PLC automation, it optimizes the entire packaging workflow, significantly increasing throughput while maintaining rigorous quality standards for surface aesthetics and structural stability.
Detailed Parameters
| Raw Material Range | φ33 ~ φ219mm | Package Shape | Hexagonal Inclusion |
|---|---|---|---|
| Lifting Mechanism | Electromagnetic Suction Cup (400x900) | Lifting Servo Motor | Yaskawa 7.5kW |
| Traveling Mechanism | Linear Slide & Gear Rack Drive | Traveling Servo Motor | Yaskawa 2.9kW |
| PLC Control System | Omron PLC & Touch Screen | Inverter Brand | INVT |
| Linear Rail Brand | HIWIN (Taiwanese) | Hydraulic Valves | Huade International Standard |
Key Advantages
Enhanced Stability
Pre-tensioning belts provide superior bearing force, ensuring stable, reliable, and aesthetically clean buckles.
24/7 Productivity
Capable of uninterrupted 24-hour operation with fast production speeds to maximize plant output.
High Automation
Advanced PLC control reduces manual labor, eliminates human error, and minimizes operational noise.
Surface Protection
Consistent stacking pressure prevents bumps and scratches, significantly improving the qualified rate of pipes.
Customizable Flow
System parameters can be modified according to specific customer needs for diverse pipe diameters.
Premium Components
Equipped with Yaskawa servos, Omron PLC, and HIWIN rails for maximum durability and low maintenance.
Product Gallery
Management Platforms
Material Feeding
Automatic uniform feeding of steel pipes via hydraulic sensing for precise batching.
PLC Control
Omron PLC allows separate manual action and real-time status display via touch screen.
Servo Synchronization
Yaskawa servo motors coordinate lifting and traveling for millimetric precision.
Hydraulic Monitoring
Bladder accumulator system with heating/cooling to prevent oil leakage and vibration.
Maintenance Access
Standardized components (Delixi, Omron) ensure convenient replacement and low downtime.
Training Module
Comprehensive on-site training for operators and electromechanical technicians.
Investment Return Comparison
| Performance Metric | Manual Packaging | Automatic Stacking System |
|---|---|---|
| Labor Cost | High (Multiple Workers) | Low (1-2 Operators) |
| Daily Output | Limited by Fatigue | Constant 24/7 Production |
| Packaging Quality | Inconsistent/Manual | Uniform/High Precision |
| Surface Damage | Higher Risk of Bumps | Minimal/Controlled Pressure |
| Operational Speed | Slow / Variable | Fast / Synchronized |
Frequently Asked Questions
The equipment is designed to handle raw materials with diameters ranging from φ33mm to φ219mm.
We utilize world-class brands including Omron for PLC and relays, Yaskawa for servo motors, and INVT for inverters.
By using stable electromagnetic suction and controlled tensioning belts, it eliminates manual bumps and ensures a uniform hexagonal shape.
Yes, the seller provides comprehensive on-site training for process operators and electromechanical maintenance personnel.
Yes, our Huade hydraulic valves and components meet international standards and are fully interchangeable.
Absolutely. The system can be modified based on customer specifications to ensure it matches the rhythm of your main production unit.
