Our Full Automatic Stacking and Packaging Machine is a high-end automated solution designed for the precision handling of steel pipes. By integrating advanced foreign technologies with a sophisticated hydraulic and motor sensing system, the equipment ensures uniform feeding and precise control over the number of enclosures, streamlining the transition from raw materials to finished hexagonal packages.
Engineered for durability and high-volume output, this system replaces traditional manual labor with a robust automated line. From electromagnetic suction lifting to high-precision servo-driven traveling mechanisms, every component is optimized to improve surface aesthetics, reduce noise, and maximize the qualified rate of various pipe specifications in demanding industrial environments.
Detailed Parameters
| Raw Material Range | φ33mm ~ φ219mm | Finished Package | Hexagonal Inclusion |
|---|---|---|---|
| Lifting Mechanism | Electromagnetic Suction Cup (400x900) | Lifting Motor | Servo Motor 7.5kW |
| Traveling Mechanism | Linear Slide & Gear Rack Drive | Traveling Motor | Servo Motor 2.9kW |
| PLC Control System | Omron PLC Program | Servo Brand | Yaskawa |
| Linear Rail Brand | HIWIN (Taiwan) | Inverter Brand | INVT |
Key Advantages
Superior Stability
Pre-tensioning belts provide massive bearing force, ensuring bundles are stable, reliable, and aesthetically professional.
24/7 Productivity
Capable of uninterrupted 24-hour operation with customizable settings to match specific customer production needs.
High Automation
Significant reduction in labor costs and operational noise while eliminating bumps during the stacking process.
Intelligent Control
Omron PLC and touch screen interface allow for separate manual actions and real-time status monitoring.
Enhanced Quality
Stability of the automatic line improves the surface finish and overall qualified rate of the processed pipes.
Industrial Grade Parts
Utilizes world-class components from Yaskawa, HIWIN, and Omron for maximum equipment longevity.
Product Gallery
Management Platforms
Material Feeding
Uniform feeding system to ensure consistent pipe flow into the stacking unit.
Servo Coordination
Yaskawa servo motors synchronize lifting and traveling for millimeter precision.
PLC Monitoring
Omron-based automatic control with real-time fault detection and status display.
Hydraulic Control
Huade international standard valves ensuring leak-free, smooth operation.
Packaging Logic
Automated hexagonal bundling logic to optimize space and transport stability.
Maintenance Mode
Touch screen interface allows for manual part testing and easy troubleshooting.
Investment Return Comparison
| Metric | Manual Packaging | Automatic Stacking Line |
|---|---|---|
| Production Speed | Low / Variable | High / Constant 24h |
| Labor Requirement | High Headcount | 1-2 Operators |
| Product Quality | Inconsistent Bundling | Uniform & Aesthetic |
| Operational Noise | High (Manual Impact) | Low (Controlled) |
| Qualified Rate | Moderate | Very High |
Frequently Asked Questions
The equipment is designed to handle raw material specifications ranging from φ33mm up to φ219mm.
We utilize Omron PLC for automatic control, a high-resolution touch screen for status display, and Yaskawa servo motors for motion control.
Yes, we provide comprehensive on-site operation training for process operators, electromechanical maintenance personnel, and engineering technicians.
By eliminating manual bumps and using stable pre-tensioning belts, the machine improves surface aesthetics and the overall qualified rate of the pipes.
We use HIWIN linear rails, Jiangsu Tailong and Guomao reducers, and high-quality bearings from Harbin, Wafer, and Luoyang.
Absolutely. The system can be modified and calibrated to match the rhythm of your main production unit to ensure optimal efficiency.
