Our Full Automatic Stacking and Packaging Machine is a high-end industrial solution designed for the precision handling and bundling of steel pipes. By integrating foreign advanced technologies with a sophisticated hydraulic and motor sensing system, this equipment ensures uniform feeding and precise control over packaging quantities, transforming the labor-intensive process of pipe bundling into a seamless, automated operation.
Engineered for durability and high efficiency, the system utilizes a robust mechanical structure coupled with world-class electrical components. From electromagnetic suction lifting to automatic tensioning, every stage is optimized to increase production throughput while maintaining the highest standards of surface aesthetics and package stability, making it an indispensable asset for modern metal tool and equipment manufacturers.
Detailed Parameters
| Raw Material Specs | φ33 ~ φ219mm Steel Pipes | Package Shape | Hexagonal Inclusion Bundling |
|---|---|---|---|
| Lifting Mechanism | Electromagnetic Suction Cup (400x900) | Lifting Motor | 7.5kW Servo Motor |
| Travel Mechanism | Linear Slide & Gear Rack Drive | Travel Motor | 2.9kW Servo Motor |
| Control System | Omron PLC with Touch Screen | Inverter Brand | INVT High-Performance |
| Servo System | Yaskawa Brand Servo Motors | Linear Rail Brand | HIWIN (Taiwan) |
Key Advantages
Superior Stability
Pre-tensioning belts provide massive bearing force, ensuring bundles are stable, secure, and aesthetically professional.
24/7 Productivity
Designed for continuous 24-hour operation without interruption, significantly boosting overall factory output.
High Automation
Reduces reliance on manual labor, minimizes noise pollution, and eliminates operational bumps for a smoother workflow.
Intuitive Control
Omron PLC and touch screen interface allow for easy manual overrides and real-time status monitoring of all parts.
Surface Protection
The stable stacking process improves the surface aesthetics and the qualified rate of various pipe specifications.
Easy Maintenance
Utilizes standardized, interchangeable components from brands like Delixi and Omron for rapid servicing.
Product Gallery
Management Platforms
Material Feeding
Uniform feeding system for steel pipes to ensure consistent alignment and throughput.
Precision Lifting
Servo-driven electromagnetic suction cups for accurate positioning and lifting.
Logic Control
Omron PLC programming for fully automated sequencing and synchronized movement.
Hydraulic Sync
Huade hydraulic valves ensuring smooth, leak-free operation with thermal control.
Bundling System
Automatic tensioning and closure for hexagonal package shaping.
Staff Training
On-site operational and electromechanical maintenance training for buyers.
Investment Return Comparison
| Metric | Manual Packaging | Automatic Stacking Machine |
|---|---|---|
| Labor Cost | High (Multiple Workers) | Minimal (1-2 Operators) |
| Production Speed | Slow/Variable | High/Constant 24h |
| Product Quality | Inconsistent Bundling | Uniform Hexagonal Shape |
| Operational Noise | High (Manual Handling) | Low (Optimized Mechanics) |
| Error Rate | High (Human Error) | Low (PLC Precision) |
Frequently Asked Questions
The equipment is designed to handle raw material specifications ranging from φ33mm up to φ219mm.
We use an Omron PLC for automatic control, paired with a touch screen for manual actions and status display.
By utilizing high-precision servo motors and stable tensioning, it eliminates bumps and ensures a high qualified rate and superior surface aesthetics.
Yes, the seller provides comprehensive on-site operation and electromechanical maintenance training for the buyer's technicians.
We use HIWIN linear rails, Yaskawa servo motors, and high-quality reducers from Jiangsu Tailong and Guomao.
Yes, the equipment is designed to be flexible and can be modified according to specific customer requirements.
