Our high-end Fully Automatic Stacking and Packaging Machine integrates advanced international technologies to redefine efficiency in the metal tooling and machine equipment industry. Specifically engineered for the precise handling of steel pipes, this system utilizes a sophisticated hydraulic and motor sensing network to automate feeding, counting, and secure enclosure, ensuring a seamless transition from production to shipment.
Designed for rigorous industrial environments, the equipment transforms the traditional manual packaging process into a high-precision automated workflow. By combining servo-driven accuracy with robust mechanical engineering, it guarantees standardized hexagonal packaging for various pipe specifications, significantly reducing labor costs while maximizing throughput and surface quality.
Detailed Parameters
| Raw Material Spec | φ33mm ~ φ219mm | Package Shape | Hexagonal Inclusion |
|---|---|---|---|
| Lifting Mechanism | Electromagnetic Suction Cup (400x900) | Servo Motor | Yaskawa Brand (7.5kW) |
| PLC Control | Omron Automatic Control | Inverter Brand | INVT (Domestic High-End) |
| Linear Rails | HIWIN (Taiwanese Brand) | Reducer Brands | Jiangsu Tailong / Guomao |
| Operating Mode | Touch Screen / Manual Override | Hydraulic System | Huade Standard Valves |
Key Advantages
Superior Stability
Pre-tensioning belts provide massive bearing force, ensuring bundles remain stable and secure during transit.
24/7 Productivity
Designed for continuous uninterrupted operation to meet high-volume industrial demands without downtime.
High Automation
Significant reduction in manual labor and noise pollution, drastically increasing overall factory efficiency.
Intuitive Control
Omron PLC and touch screen interface allow for easy status monitoring and separate manual actions.
Surface Preservation
Automated stacking prevents bumps and scratches, improving the aesthetic qualify rate of finished pipes.
Easy Maintenance
Utilizes interchangeable international standard valves and world-class bearings for simple servicing.
Product Gallery
Management Platforms
Feeding Control
Uniformly manages steel pipe feeding through hydraulic and motor sensing systems.
Servo Precision
Yaskawa servo motors control the lifting and traveling mechanisms with micron-level accuracy.
Real-time Monitoring
Touch screen interface provides instant status updates and fault alerts for every component.
Hydraulic Stability
Integrated bladder accumulators and cooling devices ensure leak-free, vibration-free operation.
Packaging Logic
Programmable logic allows for customizable hexagonal packaging based on client specifications.
Maintenance Mode
Separate manual action controls allow for safe and efficient electromechanical maintenance.
Investment Return Comparison
| Metric | Manual Packaging | Automatic Stacking System |
|---|---|---|
| Labor Cost | High (Multiple Operators) | Ultra Low (1-2 Persons) |
| Production Speed | Variable / Slow | Constant / High-Speed |
| Product Quality | Inconsistent Surface | Uniform & High Qualified Rate |
| Operational Time | Shift-limited | Continuous 24-Hour Cycle |
| Safety Risk | High (Manual Handling) | Low (Automated Logic) |
Frequently Asked Questions
The system is designed to handle raw material specifications ranging from φ33mm to φ219mm.
We use industry-leading components: Omron PLC and relays, Yaskawa servo motors, and INVT inverters for maximum reliability.
Yes, while the standard is hexagonal inclusion, the system can be modified according to specific customer requirements.
By using automated electromagnetic suction and precision servo control, the system eliminates manual bumps, improving surface aesthetics.
We provide comprehensive on-site operation training for process operators and electromechanical maintenance technicians.
Yes, we use Huade hydraulic valves and valves which meet international standards and are fully interchangeable.
