The CNC Cold Cutting Flying Saw is a high-precision industrial solution engineered for the seamless cutting of steel pipes during continuous production. Designed for versatility and durability, this equipment supports various pipe diameters including Φ32, Φ50, and Φ60, ensuring optimal cutting performance for materials such as Q195, Q235, and Q355. By integrating advanced servo-driven tracking and hydraulic clamping, it eliminates the need to stop the production line, significantly maximizing throughput and operational efficiency.
Equipped with world-class components from Yaskawa, Schneider, and Omron, the system ensures extreme stability and precise length tolerances of ±2 mm. The intelligent design features a self-developed computer system and a 10-inch intuitive touch screen, allowing operators to adjust parameters in real-time. With a robust welded and normalized bed structure and a high-efficiency water-cooling system, this flying saw is the ideal choice for manufacturers seeking to optimize their metal cutting workflow with minimal burr height and maximum reliability.
Detailed Parameters
| Model Range | Φ32 / Φ50 / Φ60 | Production Speed | 10-140 m/min (depending on model) |
|---|---|---|---|
| Pipe Materials | Q195, Q235, Q355 | Length Tolerance | ± 2 mm |
| Cutting Length | 4,000 - 12,000 mm | Max Burr Height | ≤ 0.2 mm |
| Servo Motors | Yaskawa (Japan) | Linear Guide Rails | Taiwan Shangyin (Type 55) |
| Clamping System | Hydraulic (Cr12, 60° Hardness) | Cooling Method | Water Cooling |
Key Advantages
Industrial Durability
Welded and normalized bed structure paired with Cr12 quenched fixtures ensures long-term stability under heavy loads.
High-Speed Efficiency
Capable of production speeds up to 140m/min, enabling continuous cutting without halting the production line.
Precision Engineering
Achieves a length tolerance of ±2 mm using high-performance Yaskawa servo systems and Omron encoders.
Smart Control
10-inch touch screen interface provides real-time parameter adjustment and comprehensive system monitoring.
Low-Noise Operation
Optimized saw blade parameters ensure maximum noise levels stay below 85 decibels for a safer workspace.
Easy Maintenance
Automatic lubrication with oil shortage alarms and a removable wire brush for effortless saw blade cleaning.
Product Gallery
Management Platforms
Dragging System
Servo-driven carriage with linear guide rails for seamless tracking and synchronized pipe movement.
Sawing Mechanism
High-torque servo motors and ball screws ensure precise feed and clean cuts for various steel grades.
Hydraulic Control
Advanced hydraulic clamping with copper sleeve structures to protect pipe integrity during cutting.
Thermal Management
Integrated water-cooling and adjustable spray pipelines to remove iron filings and cool blades.
Electrical Integration
Powered by Schneider components and a custom-developed computer for fail-safe industrial operation.
Safety Buffers
Equipped with bilateral safety buffers and spindle vibration dampers to extend tool life.
Investment Return Comparison
| Metric | Conventional Sawing | CNC Flying Saw |
|---|---|---|
| Production Continuity | Frequent Stops | Continuous Flow |
| Cutting Precision | Manual/Mechanical | ± 2mm (Digital Control) |
| Labor Requirement | High Manual Input | Low (Automated) |
| Tool Lifespan | Standard | Extended (Vibration Damping) |
| Waste Rate | Moderate Burrs | Minimal (≤ 0.2mm Burrs) |
Frequently Asked Questions
The equipment is specifically optimized for steel pipe materials such as Q195, Q235, and Q355, providing clean cuts for various wall thicknesses.
Unlike static saws, the flying saw moves in synchronization with the production line, allowing cutting to occur while the pipes are moving, thus eliminating downtime.
The system achieves a length tolerance of ± 2 mm, provided that the production line speed fluctuation remains within 2%.
We use a combination of water cooling, adjustable spray pipelines for impurity flushing, and a spindle buffer device to reduce vibration.
Yes, we offer specific models for Φ32, Φ50, and Φ60 pipes, with adjustable clamping assemblies to accommodate various specifications.
We utilize industry-leading brands: Yaskawa servo motors, Schneider electrical components, Omron encoders, and Taiwan Shangyin linear guides.
