The CNC Cold Cutting Flying Saw is a high-precision, industrial-grade cutting solution engineered for the metal pipe manufacturing industry. Specifically designed for high-speed production lines, this system integrates advanced servo-tracking technology and hydraulic clamping to ensure seamless, burr-free cutting of steel pipes without compromising the material's structural integrity through heat. Whether processing Q195, Q235, or Q355 steel, the equipment provides unmatched synchronization between the conveyor speed and the saw carriage movement.
Built with world-class components including Yaskawa servo motors and Schneider electrical systems, the flying saw is available in multiple models (Φ32, Φ50, and Φ60) to accommodate various pipe diameters and wall thicknesses. With its robust welded bed structure and automatic lubrication system, this machine is designed for 24/7 heavy-duty operation, maximizing throughput while maintaining a strict length tolerance of ± 2 mm, making it an essential asset for modern Welded Pipe Equipment production lines.
Detailed Parameters
| Available Models | Φ32, Φ50, Φ60 | Pipe Material | Q195, Q235, Q355 Steel |
|---|---|---|---|
| Production Speed | 10 - 140 m/min (Model dependent) | Length Tolerance | ± 2 mm |
| Servo Motor Brand | Yaskawa (Japan) | Linear Guide Rail | Taiwan Shangyin Type 55 |
| Saw Blade Size | Φ350x2.8x100 to Φ400x2.8x120 | Clamping Material | Cr12 (Quenching Hardness 60°) |
| Control Interface | 10-inch Weilun Tong Touch Screen | Cooling Method | Water Cooling System |
Key Advantages
High Durability
Welded and normalized bed structure combined with Cr12 hardened clamping fixtures ensures long-term stability and wear resistance.
High Efficiency
Advanced servo tracking allows for continuous cutting at speeds up to 140m/min without stopping the production line.
Precision Cutting
Omron encoders and high-performance microprocessors maintain a length tolerance of ± 2 mm for strict quality control.
Intuitive Control
10-inch HMI touch screen allows operators to easily adjust parameters and monitor real-time system status.
Low Noise & Vibration
Equipped with a saw blade buffer device and optimized spindle design to keep noise levels ≤ 85 decibels.
Smart Maintenance
Integrated automatic lubrication system with oil shortage alarms prevents premature component wear.
Product Gallery
Management Platforms
Material Tracking
Real-time monitoring of pipe diameter and wall thickness processing (2.0mm to 3.75mm).
Motion Control
High-performance servo tracking system for seamless synchronization with the line speed.
Safety Alerts
Automatic lubrication monitoring with instant oil shortage alarms to protect the machinery.
Precision Adjustment
Digital control of cutting length and tolerance via the Omron encoder interface.
Tool Management
Quick-change saw blade system with specialized wire brushes for debris cleaning.
Hydraulic Control
Precise hydraulic clamping pressure management using high-quality Taiwan Oilfield components.
Investment Return Comparison
| Performance Metric | Traditional Fixed Saw | CNC Flying Saw |
|---|---|---|
| Production Continuity | Stop-and-Go Process | Continuous Flying Cut |
| Length Accuracy | Manual/Mechanical Adjust | ± 2 mm Digital Precision |
| Waste Rate | Higher due to Burrs | Minimum Burrs (Max 0.2mm) |
| Labor Cost | High Manual Intervention | Automated CNC Operation |
| Throughput | Low to Medium | Up to 140 meters/min |
Frequently Asked Questions
High-speed steel (HSS) blades are recommended for pipe wall thicknesses between 1.5mm and 2.2mm, while alloy saw blades are used for materials 2.2mm and above for better durability.
The system provides specialized clamping assemblies and adjustable guide rollers to accommodate diameters from Φ32 up to Φ60, ensuring stable positioning for each size.
Accuracy is guaranteed by a combination of Omron encoders, high-performance microprocessors, and a Yaskawa servo system that tracks the production line speed in real-time.
The machine utilizes a water-cooling system with adjustable spray pipelines that flush impurities and iron filings while cooling the blade and clamping blocks.
Yes, the CNC Cold Cutting Flying Saw is specifically designed to handle Q195, Q235, and Q355 materials with high efficiency and precision.
The equipment features an automatic lubrication system. Operators only need to monitor the oil levels; the system will trigger an alarm if oil is insufficient.
