The CNC Cold Cutting Flying Saw is a high-precision industrial solution engineered for the seamless cutting of steel pipes in continuous production lines. By integrating advanced servo tracking technology and high-performance Yaskawa motors, this equipment ensures exceptional dimensional accuracy and operational stability, significantly reducing material waste and increasing throughput for manufacturers of round tubes.
Designed for versatility, the system supports multiple pipe diameters (Φ32, Φ50, and Φ60) and materials including Q195, Q235, and Q355. With its robust welded bed structure and sophisticated hydraulic clamping mechanisms, it delivers clean, burr-free cuts at production speeds of up to 140 meters per minute, making it an essential asset for modern metal cutting and forming facilities.
Detailed Parameters
| Model Range | Φ32 / Φ50 / Φ60 | Material Support | Q195 / Q235 / Q355 Steel |
|---|---|---|---|
| Production Speed | 10 - 140 m/min | Length Tolerance | ± 2 mm |
| Motor Brands | Yaskawa (Japan) | Guide Rail Brand | Taiwan Shangyin (Type 55) |
| Clamping Method | Hydraulic (Cr12 Material) | Hardness Level | Quenching Hardness 60° |
| Cooling System | Water Cooling | Lubrication | Automatic with Oil Alarm |
Key Advantages
Industrial Durability
Welded and normalized bed structure combined with Cr12 quenched fixture materials ensure long-term structural integrity.
High-Speed Efficiency
Capable of reaching speeds up to 140m/min, maximizing your production line's daily output.
Precision Cutting
Utilizes high-performance servo systems and ball screws to maintain a strict length tolerance of ± 2 mm.
Intuitive Control
10-inch Weilun Tong touch screen provides real-time parameter adjustment and comprehensive monitoring.
Optimized Life-cycle
Equipped with spindle buffer devices and wire brushes to reduce vibration and extend saw blade lifespan.
Premium Components
Integrated with Schneider electrical components and German-brand synchronous belts for reliability.
Product Gallery
Management Platforms
Motion Control
High-performance microprocessor controllers for precise tracking of the flying saw carriage.
Hydraulic Logic
Automated hydraulic clutch system for secure, multi-point clamping of varying pipe sizes.
Safety Monitoring
Real-time oil shortage alarms and buffer safety devices on both sides of the carriage.
Thermal Control
Integrated water cooling system with adjustable spray pipelines to flush iron filings.
HMI Interface
10-inch touch screen for seamless parameter setting and peripheral management.
Maintenance Mode
Lockable/removable wire brush devices for rapid cleaning of the saw blade.
Investment Return Comparison
| Performance Metric | Traditional Cutting Saw | CNC Flying Saw |
|---|---|---|
| Production Speed | Low/Intermittent | High (Up to 140m/min) |
| Length Accuracy | Manual/Coarse | High (± 2 mm) |
| Labor Cost | High Manual Input | Low (Automated CNC) |
| Material Waste | Significant | Minimal (Precision Cut) |
| Blade Lifespan | Standard | Extended (Buffer System) |
Frequently Asked Questions
For pipe thicknesses between 1.5-2.2mm, high-speed steel saw blades are recommended. For materials 2.2mm and above, alloy saw blades should be used for optimal performance.
The system uses an Omron encoder and a high-power Yaskawa servo system to track the production line speed in real-time, ensuring a length tolerance of ± 2 mm provided the line speed fluctuation stays under 2%.
The equipment features a spindle buffer device to reduce vibration and a removable wire brush device to clear iron filings during rotation, both of which significantly extend blade life.
Yes, the equipment is specifically designed to cut steel pipe materials including Q195, Q235, and Q355.
The machine utilizes an automatic lubrication system equipped with an oil shortage alarm to ensure the Taiwan Shangyin linear rails remain properly lubricated at all times.
The CNC cold cutting flying saw is engineered for industrial environments with a maximum noise output of ≤ 85 decibels.
