The CNC Cold Cutting Flying Saw is a high-precision industrial solution engineered for the seamless cutting of steel pipes during continuous production. By integrating advanced servo-tracking technology with robust mechanical engineering, this system ensures high-speed, burr-free cutting without interrupting the flow of the production line, making it essential for modern metal pipe manufacturing.
Designed for versatility and durability, the system supports various pipe diameters (Φ32, Φ50, and Φ60) and materials including Q195, Q235, and Q355. With an emphasis on stability and precision, it utilizes world-class components from Yaskawa, Schneider, and Omron to deliver exceptional length tolerances and operational efficiency in demanding industrial environments.
Detailed Parameters
| Compatible Diameters | Φ32mm, Φ50mm, Φ60mm | Material Support | Q195, Q235, Q355 Steel |
|---|---|---|---|
| Production Speed | 10-140 meters/min (model dependent) | Length Tolerance | ± 2 mm |
| Servo Motors | Yaskawa (Japan) | Linear Guide Rails | Taiwan Shangyin (Type 55) |
| Clamping System | Hydraulic (Cr12 material, 60° Hardness) | Cooling Method | Water Cooling System |
| Control Interface | 10-inch Touch Screen (Weilun Tong) | Max Noise Level | ≤ 85 Decibels |
Key Advantages
Industrial Durability
Welded and normalized bed structure combined with Cr12 quenching hardness clamping blocks for extreme wear resistance.
High-Speed Efficiency
Production speeds up to 140m/min ensure maximum throughput for high-volume pipe manufacturing lines.
Precision Tracking
High-performance microprocessor motion controllers and Omron encoders guarantee precise length cutting.
Intuitive Control
10-inch industrial touch screen allows real-time monitoring and rapid adjustment of operating parameters.
Enhanced Tool Life
Integrated spindle buffer devices reduce vibration, significantly extending the lifespan of the saw blades.
Smart Maintenance
Automatic lubrication system with integrated oil shortage alarms prevents downtime and equipment wear.
Product Gallery
Management Platforms
Servo Motion Control
Yaskawa high-power servo system for precise carriage tracking and synchronized cutting execution.
Hydraulic Clamping
Dual-group hydraulic clutch system for secure pipe positioning and vibration-free stability.
Alarm Monitoring
Real-time alerts for oil shortage and system errors via the centralized electrical control cabinet.
Thermal Management
Integrated water cooling and adjustable spray pipelines to clear iron filings and lower blade heat.
Material Handling
Adjustable horizontal and side guide rollers to accommodate various pipe diameters and positions.
Precision Feedback
Omron encoders providing high-resolution feedback to the motion controller for ±2mm accuracy.
Investment Return Comparison
| Comparison Factor | Traditional Sawing | CNC Flying Saw |
|---|---|---|
| Production Downtime | High (Stop-and-Cut) | Zero (Continuous Flow) |
| Cutting Precision | Manual/Variable | High (Digital Servo Control) |
| Labor Intensity | High Manual Handling | Automated Process |
| Blade Lifespan | Standard Wear | Extended (Buffer Device) |
| Waste/Scrap Rate | Moderate | Minimal (High Accuracy) |
Frequently Asked Questions
A flying saw moves synchronously with the production line, allowing it to cut pipes without stopping the conveyor, which drastically increases overall production throughput.
The system is optimized for steel pipes made from Q195, Q235, and Q355 grades, supporting various thicknesses from 1.5mm up to 3.75mm.
It uses high-resolution Omron encoders and Yaskawa servo motors synchronized by a dedicated motion controller to match the line speed precisely.
The machine features an automatic lubrication system; maintenance primarily involves refilling the oil tank when the oil shortage alarm is triggered.
Yes, the system supports various blade sizes (e.g., Φ350 or Φ400) and provides specialized clamping assemblies to accommodate different blade diameters.
The equipment utilizes a water-cooling method with adjustable spray pipelines that flush impurities and iron filings while reducing heat friction.
