High Frequency Straight Seam Welded Pipe Production Line-BzZhou Xinghua Machinery Equipment Manufacturing Co.,LTD.13178

Explore the advanced welded gas pipe production line designed for precision and efficiency in steel pipe manufacturing. This system, developed by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., offers a comprehensive solution for producing high-quality linepipe with specifications ranging from φ76 to φ89mm.

The welded gas pipe production line combines cutting-edge technology with robust engineering to deliver exceptional performance. This article provides an in-depth analysis of its technical specifications, applications, and the company behind its innovation.

Technical Specifications

The production line is engineered to handle a wide range of materials and pipe dimensions. Key technical parameters include:

• Strip Steel Width: 238–279 mm (material: Q195–Q345)
• Strip Steel Thickness: 2.0–5.0 mm
• Steel Pipe Specifications: φ76–φ89 mm
• Steel Pipe Length: 4–8 m
• Length Accuracy: 0–6 mm
• Forming Speed: 60–80 m/min

Product Specifications Table

Parameter	Details
Raw Material	Q195–Q345 steel strip
Strip Width	238–279 mm
Strip Thickness	2.0–5.0 mm
Pipe Diameter	φ76–φ89 mm
Pipe Length	4–8 m
Forming Speed	60–80 m/min

Machine Composition

Auxiliary Machines

• Single-Station Manual Uncoiler: Adapts to inner diameter of 762 mm and outer diameter of 1800 mm, with a belt width of 280 mm and weight capacity of 5 tons.
• Shearing and Welding Unit: Features hydraulic cutting, pneumatic pressing platforms, and manual welding capabilities.
• Four-Roller Delivery Machine: Ensures continuous production with a gantry frame structure, upper/lower roller transmission, and gear split axle box.
• Cage Looper: Stores raw materials for the forming and sizing machine, adjustable to steel strip width.

The auxiliary machines work in harmony to ensure seamless material handling and welding precision, reducing downtime and enhancing productivity.

Main Machine Components

• Technical Parameters:
  • Raw Material: Q195–Q345 steel strip (2.0–5.0 mm thickness)
  • Welding Pipe Diameter: φ76–φ89 mm
  • Welding Pipe Speed: 60–80 m/min
  • Motor: Z4-280-42 (250KW)
  • Reducer: ZLY280-10
• Unit Arrangement: Passive seven-roller leveling, forming (7 flat + 8 vertical), sizing (6 flat + 6 vertical), guiding, extrusion, scraping, and cooling water tank.
• Extrusion Roller Shaft: φ70 mm, material 40Cr, quenched and tempered.
• Computer Flying Saw Machine: Capable of cutting pipes with a diameter of φ76–89 mm and wall thickness of 2.0–5.0 mm at 15 cuts/min.

The main machine's advanced design ensures high-speed production with minimal defects, meeting stringent industry standards.

Applications and Industry Impact

This production line is ideal for manufacturing linepipe used in construction, oil and gas, and infrastructure projects. Its versatility allows it to produce pipes with precise dimensions, making it suitable for both domestic and industrial applications.

According to the National Institute of Standards and Technology (NIST), "Precision in manufacturing processes is critical for ensuring the reliability and safety of infrastructure components. Advanced systems like this welded pipe production line exemplify how technological innovation can enhance productivity while maintaining strict quality control standards." ^[1]

Company Background

BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a leading manufacturer of industrial machinery, specializing in high-frequency welded pipe production systems. With a focus on innovation and quality, the company has established itself as a trusted partner for manufacturers worldwide.

Founded in 2005, the company has consistently invested in research and development to improve its product offerings. Their commitment to excellence is reflected in the durability and efficiency of their production lines, which are designed to meet the demands of modern manufacturing.

Advantages of the Production Line

• High Efficiency: The system operates at 60–80 m/min, significantly reducing production time.
• Precision: Advanced leveling and forming mechanisms ensure accurate pipe dimensions.
• Flexibility: Adjustable components accommodate various steel strip widths and pipe sizes.
• Reliability: Durable materials and robust design minimize maintenance needs.

Conclusion

The welded gas pipe production line represents a significant advancement in steel pipe manufacturing. With its comprehensive technical specifications, efficient operation, and reliable performance, it is an essential asset for any industrial facility. By leveraging the expertise of BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., manufacturers can achieve higher productivity and quality in their output.

References

^[1] National Institute of Standards and Technology (NIST). "Advancing Manufacturing through Innovation." Retrieved from https://www.nist.gov.