High-Frequency Straight Seam Welded Pipe Production Line - BzZhou Xinghua Machinery Equipment Manufacturing Co., Ltd.13397

The Welded Pipe Production Line from BzZhou Xinghua Machinery Equipment Manufacturing Co., Ltd. is a cutting-edge solution designed for the efficient production of high-quality steel pipes. This system is engineered to meet the demands of modern industrial applications, offering precision, reliability, and scalability. Below is a comprehensive overview of its features, specifications, and capabilities.

Key Features and Advantages

The production line is optimized for manufacturing line pipe steel and welded gas pipe with diameters ranging from φ76–φ89mm. It utilizes high-frequency welding technology to ensure seamless, durable pipes suitable for a wide range of applications, including construction, oil and gas, and infrastructure projects.

BzZhou Xinghua Machinery Equipment Manufacturing Co., Ltd. has integrated advanced engineering principles to deliver a system that combines speed, accuracy, and robustness. The production line is designed to handle strip steel with thicknesses between 2.0–5.0mm and widths of 238–279mm, ensuring versatility for various material requirements.

Technical Specifications

The system’s technical parameters are meticulously designed to ensure optimal performance. Below is a detailed breakdown of the specifications:

Parameter	Details
Strip Steel Width	238–279mm (Material: Q195–Q345)
Strip Steel Thickness	2.0–5.0mm
Steel Pipe Specifications	φ76–φ89mm
Steel Pipe Length	4–8m
Length Accuracy	0–6mm
Forming Speed	60–80m/min
Welding Pipe Diameter	φ76–φ89mm
Welding Pipe Speed	60–80m/min
Motor Power	250KW (DC: Z4-280-42)
Reducer	ZLY280-10
Computer Flying Saw	Sawing Diameter: φ76–89mm, Wall Thickness: 2–5mm, Fixed Length: 4–8m
Straightening Speed	100m/min

Machine Composition and Components

The production line is composed of several critical units, each designed to ensure seamless operation and high-quality output:

Auxiliary Machine Composition

• Single-Station Manual Uncoiler: Adapts to steel strip coils with inner diameters of φ762mm and outer diameters of φ1800mm. It features a belt width of 280mm and a weight capacity of 5 tons.
• Shearing and Welding Unit: Includes hydraulic cutting, pneumatic pressing platforms, and manual welding (excluding welding machines).
• Four-Roller Delivery Machine: Ensures continuous material supply to the forming and sizing machine. It features a gantry frame, upper and lower roller transmission, and a gear split axle box with guide vertical and horizontal pressing rollers.
• Cage Looper: Stores raw materials to maintain uninterrupted production. It features an adjustable frame structure for varying steel strip widths.

Main Machine Composition

• Unit Arrangement: Includes passive seven-roller leveling, feeding vertical rollers, forming (7 flat and 8 vertical), sizing (6 flat and 6 vertical), guiding, extrusion, scraping, and a cooling water tank with an 8-roller Turkish ear head.
• Roller Specifications: Horizontal shaft φ100mm, vertical roller shaft φ60mm (material: 40Cr, quenched and tempered). Extrusion roller shaft φ70mm (material: 40Cr).
• Gear Box: Utilizes ZG35# spiral bevel gears with a module of m=12 (material: 20CrMnTi).
• Computer Flying Saw Machine: Equipped with a bed, gears, rack box, saw car, and a 55KW AC saw motor. It ensures precise cutting with a maximum speed of 80m/min and a 2m trolley travel range.

Straightening Machine

The straightening machine features a four-column frame structure with four upper rollers and two lower rollers (active). It uses GCr15 material for rollers (HRC60–65) and operates at a speed of 100m/min, capable of handling pipes with diameters of φ60–φ89mm and wall thicknesses of 2.0–5.0mm.

Applications and Industry Use

This production line is ideal for industries requiring high-strength, precision steel pipes. Its applications include:

• Construction: Structural supports, scaffolding, and load-bearing components.
• Oil and Gas: Pipeline systems for transporting fluids and gases.
• Infrastructure: Utility lines, drainage systems, and mechanical frameworks.
• Manufacturing: Custom pipe solutions for machinery and equipment.

According to the National Institute of Standards and Technology (NIST), precision in manufacturing processes is critical for ensuring the reliability and safety of industrial products. The production line’s adherence to strict technical standards aligns with NIST’s guidelines for quality control and operational efficiency.

About BzZhou Xinghua Machinery Equipment Manufacturing Co., Ltd.

Based in Baizhou, BzZhou Xinghua Machinery Equipment Manufacturing Co., Ltd. is a leading manufacturer of industrial machinery, specializing in the production of welded pipe systems. With a focus on innovation and quality, the company has established itself as a trusted provider of solutions for global markets.

The company’s commitment to excellence is reflected in its advanced production line, which integrates cutting-edge technology and rigorous quality assurance protocols. Their products are designed to meet international standards, ensuring durability and performance in demanding environments.

Conclusion

The Welded Pipe Production Line by BzZhou Xinghua Machinery Equipment Manufacturing Co., Ltd. represents a significant advancement in steel pipe manufacturing. With its robust design, precise engineering, and versatility, this system is well-suited for a wide range of industrial applications. For more information, visit the company website or explore the product page.

Product Images

References

National Institute of Standards and Technology (NIST). (n.d.). Standards and Measurements. Retrieved from https://www.nist.gov. Accessed: [Insert Date]