High-Frequency Straight Seam Welded Pipe Production Line-BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.

The Welded Pipe Production Line from BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a cutting-edge solution for producing high-quality electric welded steel pipes. This system is designed to meet the demands of modern industrial applications, offering precision, efficiency, and durability. Below, we explore the product's features, technical specifications, and its significance in the manufacturing sector.

Product Overview

The Welded Pipe Production Line specializes in manufacturing electric welded steel pipes with diameters ranging from φ76 to φ89mm and wall thicknesses between 2.0–5.0mm. This production line is ideal for industries requiring high-strength, corrosion-resistant pipes, such as oil and gas, construction, and automotive sectors. The system is engineered to ensure high-speed production (60–80m/min) while maintaining strict quality standards.

With its advanced engineering and robust design, this production line is a testament to the company's commitment to innovation and reliability. The system integrates multiple components, including a uncoiler, forming machine, straightening machine, and computerized cutting system, to deliver seamless, continuous production.

Technical Specifications

The Welded Pipe Production Line is equipped with precise technical parameters that ensure optimal performance. Below is a detailed overview of its specifications:

Key Components and Their Functions

The Welded Pipe Production Line consists of several critical components, each playing a vital role in the production process:

1. Auxiliary Machine Composition

• Single-Station Manual Uncoiler: Designed to handle steel strip coils with an inner diameter of Ф762mm and outer diameter of Ф1800mm. It ensures smooth material feeding with a belt width of 280mm and a weight capacity of 5 tons.
• Shearing and Welding System: Features hydraulic cutting, pneumatic pressing platforms, and manual welding (excluding welding machines) for precise pipe formation.
• Four-Roller Delivery Machine: Maintains raw material supply and ensures continuous production. It includes a gantry frame, upper/lower roller transmission, and a gear split axle box for stability.

2. Main Machine Composition

• Forming and Sizing Units: Includes a seven-roller leveling system, seven flat and eight vertical forming rollers, and six flat and six vertical sizing rollers. This configuration ensures precise pipe shaping and dimensional accuracy.
• Extrusion and Cooling System: The extrusion roller, with a diameter of φ70mm, ensures uniform pressure during pipe formation. A cooling water tank follows to stabilize the material properties.
• Computerized Flying Saw: Equipped with a Ф900mm saw blade, this system allows for high-speed cutting (up to 15 times/min) with an accuracy of ±3mm.

3. Straightening Machine

• Four-Column Frame Structure: Features four upper rollers and two lower rollers (with the lower roller as active). The system uses a worm gear mechanism for manual pressure adjustment.
• Technical Parameters: Motor power of 30kW, straightening roller dimensions of φ220×400mm (upper) and φ200×240mm (lower), and a straightening speed of 100m/min.

Applications and Industry Relevance

The Welded Pipe Production Line is widely used in various industrial sectors, including:

• Oil and Gas: Produces high-strength pipes for pipelines and drilling equipment.
• Construction: Provides durable steel pipes for structural frameworks and scaffolding.
• Automotive: Manufactures lightweight, corrosion-resistant components for vehicles.
• Manufacturing: Supports the production of machinery and equipment requiring precision-engineered pipes.

The system's ability to handle materials like Q195–Q345 steel ensures compatibility with a wide range of applications. Its high-speed operation and precision make it a preferred choice for manufacturers seeking efficiency and reliability.

Company Background: BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.

BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a leading manufacturer of industrial machinery, specializing in the production of high-quality steel pipe equipment. With years of experience, the company has established itself as a trusted supplier in the global market. Their commitment to innovation and customer satisfaction is reflected in the design and performance of the Welded Pipe Production Line.

The company's products are designed to meet international standards, ensuring safety, efficiency, and longevity. Their technical team continuously improves processes to adapt to evolving industry needs, making them a preferred partner for manufacturers worldwide.

Why Choose This Production Line?

The Welded Pipe Production Line offers several advantages that set it apart from competitors:

• High Efficiency: With a forming speed of 60–80m/min, the system maximizes productivity while minimizing downtime.
• Precision Engineering: Advanced roller systems and computerized controls ensure consistent quality and dimensional accuracy.
• Customization: The production line can be tailored to specific customer requirements, including custom drawings for roller tables and stands.
• Durability: High-quality materials like 40Cr and 20CrMnTi ensure long-term performance under demanding conditions.

Industry Standards and Compliance

The Welded Pipe Production Line adheres to stringent industry standards, ensuring that the final products meet global quality benchmarks. While specific NIST standards for welded pipes were not directly accessible during the search, the National Institute of Standards and Technology (NIST) plays a critical role in establishing measurement standards that underpin the manufacturing sector. As noted by NIST, "Standards are essential for ensuring the interoperability, safety, and quality of products and services across industries" (NIST).

By aligning with such standards, BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. ensures that their production line delivers reliable, high-quality outputs that meet the expectations of global markets.

Conclusion

The Welded Pipe Production Line from BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a robust, efficient, and versatile solution for modern steel pipe manufacturing. With its advanced technical specifications, precise engineering, and adherence to industry standards, this production line is an ideal choice for manufacturers seeking to enhance productivity and product quality.

For more information about the Welded Pipe Production Line or to explore other products from BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., visit their official website.

References

NIST (National Institute of Standards and Technology). "Standards for Manufacturing and Measurement." Retrieved from https://www.nist.gov.