High Frequency Straight Seam Welded Pipe Production Line - BzZhou Xinghua|Precision Engineering&Efficiency

Discover the cutting-edge High Frequency Straight Seam Welded Pipe Production Line, designed to meet the demanding requirements of modern steel manufacturing. This advanced system, developed by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., combines precision engineering with robust industrial capabilities to produce high-quality steel pipes efficiently. Whether you're involved in construction, energy, or infrastructure development, this production line offers a reliable solution for creating durable, high-performance steel pipes.

Overview of the High Frequency Straight Seam Welded Pipe Production Line

The High Frequency Straight Seam Welded Pipe Production Line is a specialized manufacturing system designed to produce electric welded steel pipes with diameters ranging from φ76 to φ89mm and wall thicknesses between 2.0 to 5.0mm. This system is ideal for industries requiring high-strength, corrosion-resistant pipes, such as oil and gas, construction, and automotive sectors. The production line is engineered to ensure precision, efficiency, and durability, making it a preferred choice for manufacturers worldwide.

Technical Specifications and Key Features

The High Frequency Straight Seam Welded Pipe Production Line is equipped with advanced technical specifications that ensure optimal performance and reliability. Below is a detailed overview of its key parameters:

Parameter	Specification
Strip Steel Width	238-279mm
Strip Steel Thickness	2.0-5.0mm
Steel Pipe Diameter	φ76-φ89mm
Steel Pipe Length	4-8m
Length Accuracy	0-6mm
Forming Speed	60-80m/min
Motor Power (Main)	250KW
Reducer Type	ZLY280-10

The system's precision is further enhanced by its advanced components, including a four-roller delivery machine and a computer flying saw machine. These components ensure smooth operation, accurate cutting, and efficient production. The production line is also equipped with a straightening machine that eliminates stress and bending after welding, ensuring the final product meets stringent quality standards.

Key Components and Their Functions

The High Frequency Straight Seam Welded Pipe Production Line consists of several critical components, each designed to perform a specific function in the manufacturing process:

1. Auxiliary Machine Composition

• Single-station manual uncoiler: This component can adapt to steel strip coils with an inner diameter of Ф762mm and an outer diameter of Ф1800mm, ensuring efficient material handling.
• Shearing and welding system: Featuring hydraulic cutting and pneumatic pressing, this system allows for manual welding (excluding welding machines) to produce high-quality seams.
• Four-roller delivery machine: This machine maintains a sufficient supply of raw materials and ensures continuous production by feeding the welded steel strip into the storage bin.

2. Main Machine Composition

• Forming and sizing units: The system includes a seven-roller leveling unit, a seven-flat and eight-vertical forming section, and a six-flat and six-vertical sizing unit, ensuring precise pipe shaping.
• Extrusion and cooling system: The extrusion roller and cooling water tank work together to enhance the structural integrity of the pipes.
• Computer flying saw machine: This advanced component allows for precise cutting of pipes to the required length, with a maximum speed of 80m/min and a sawing accuracy of ±3mm.

The production line's design incorporates high-quality materials, such as 40Cr for roller shafts and 20CrMnTi for gearboxes, ensuring durability and long-term performance. The system's horizontal shaft (Ф100mm) and vertical roller shaft (Ф60mm) are engineered to withstand heavy-duty operations.

Applications and Industry Use Cases

The High Frequency Straight Seam Welded Pipe Production Line is widely used in various industries due to its versatility and efficiency. Some of the key applications include:

• Construction: The production line is ideal for manufacturing steel pipes used in building structures, scaffolding, and infrastructure projects.
• Oil and Gas: The system produces high-strength pipes suitable for transporting fluids and gases in harsh environments.
• Automotive: The precision-engineered pipes are used in vehicle manufacturing for components such as exhaust systems and chassis parts.
• Manufacturing: The production line supports the creation of custom pipes for industrial machinery and equipment.

With its ability to produce pipes with 2.0-5.0mm wall thickness and φ76-φ89mm diameters, this system is well-suited for applications requiring high durability and resistance to wear and tear. The High Frequency Straight Seam Welded Pipe Production Line ensures consistent quality, making it a reliable choice for manufacturers across different sectors.

About BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.

Founded with a commitment to innovation and excellence, BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a leading manufacturer of industrial machinery and equipment. The company specializes in designing and producing high-quality production lines, including the High Frequency Straight Seam Welded Pipe Production Line. With years of experience in the field, BzZhou Xinghua has established itself as a trusted partner for manufacturers seeking reliable and efficient solutions.

The company's dedication to precision engineering and customer satisfaction is reflected in its product quality and service standards. BzZhou Xinghua's welded pipe production line is a testament to its expertise in developing advanced manufacturing systems that meet the evolving needs of the industry.

For more information about BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., visit their official website here.

Ensuring Quality and Compliance

As highlighted by NIST (National Institute of Standards and Technology), adherence to rigorous standards is critical in manufacturing to ensure product reliability and safety. While the specific standards for this production line may not be explicitly mentioned in the provided context, the system's design and components reflect a commitment to quality and precision. NIST's work in developing measurement standards and promoting technological innovation underscores the importance of such systems in modern industry.

For further insights into industry standards and measurement practices, visit the NIST website.

Conclusion

The High Frequency Straight Seam Welded Pipe Production Line by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a robust and efficient solution for producing high-quality steel pipes. With its advanced technical specifications, precise components, and wide range of applications, this production line is an ideal choice for manufacturers seeking reliable and durable equipment. By combining innovation with industry expertise, BzZhou Xinghua continues to set new benchmarks in the field of industrial machinery.

For more information about the High Frequency Straight Seam Welded Pipe Production Line or to explore other products from BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., visit their official website today.

References

NIST (National Institute of Standards and Technology). (n.d.). Retrieved from https://www.nist.gov/