High-Frequency Straight Seam Welded Pipe Production Line - BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.

Manufacturing high-quality steel pipes requires precision, efficiency, and advanced technology. The Welded Pipe Production Line by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a cutting-edge solution designed to produce seamless and high-strength steel pipes with diameters ranging from φ76 to φ89 mm and wall thicknesses between 2.0–5.0 mm. This article explores the technical specifications, advantages, applications, and company background of this advanced production system.

Product Overview

The Welded Pipe Production Line is a fully automated system designed for high-frequency straight seam welding of steel pipes. It is ideal for industries requiring durable and precise piping solutions, such as construction, oil and gas, and automotive manufacturing. The system's ability to handle materials like Q195–Q345 steel strips ensures compatibility with a wide range of industrial applications.

Technical Specifications

The production line is engineered to deliver exceptional performance and reliability. Below is a detailed breakdown of its key technical parameters:

Key Components and Functionality

1. Auxiliary Machine Composition

• Single-Station Manual Uncoiler: Designed for flexibility, this uncoiler adapts to steel strip coils with an inner diameter of Ф762 mm and an outer diameter of Ф1800 mm. It ensures smooth material feeding with a belt width of 280 mm and a weight capacity of 5 tons.
• Shearing and Welding Unit: Equipped with hydraulic cutting and pneumatic pressing platforms, this system supports manual welding (excluding welding machines) for precision and durability.
• Four-Roller Delivery Machine: This component maintains a steady supply of raw materials to the forming machine. It features a gantry frame, upper and lower roller transmission, and a gear split axle box with vertical and horizontal pressing rollers.

2. Main Machine Composition

• Welding System: The main machine utilizes a DC motor (Z4-280-42, 250KW) and a reducer (ZLY280-10) to achieve high-speed welding at 60–80 m/min.
• Roller Arrangement: The system includes passive seven-roller leveling, forming with 7 flat and 8 vertical rollers, and sizing with 6 flat and 6 vertical rollers. This configuration ensures consistent pipe geometry and structural integrity.
• Extrusion and Cooling: The extrusion roller shaft (φ70 mm, 40Cr material) and cooling water tank work together to maintain pipe quality during production.
• Computer Flying Saw: This advanced system allows for precise cutting of pipes to fixed lengths (4–8 m) with an accuracy of ±3 mm. It features a 55KW AC saw motor and a 22KW DC driving motor.

Advantages of the Welded Pipe Production Line

The Welded Pipe Production Line offers several benefits that make it a preferred choice for manufacturers:

• High Efficiency: With a forming speed of 60–80 m/min, the system maximizes productivity while maintaining quality.
• Precision Engineering: The use of 40Cr quenched and tempered steel for critical components ensures durability and resistance to wear.
• Flexibility: The system accommodates a wide range of pipe diameters (φ76–φ89 mm) and wall thicknesses (2.0–5.0 mm), making it suitable for diverse applications.
• Cost-Effectiveness: By minimizing material waste and reducing downtime, the production line lowers operational costs.

Applications and Industries

The versatility of the Welded Pipe Production Line makes it ideal for the following sectors:

• Construction: Used for manufacturing structural steel pipes and scaffolding components.
• Oil and Gas: Produces high-strength pipes for pipelines and drilling equipment.
• Automotive: Supports the production of lightweight, durable components for vehicles.
• Industrial Equipment: Supplies pipes for machinery and HVAC systems.

Company Background: BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.

BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a leading manufacturer of industrial machinery and equipment, specializing in welded pipe production lines and related technologies. With years of experience in the field, the company is committed to delivering high-quality solutions that meet global standards. Their products are widely used in industries requiring precision and reliability, such as line pipe steel and welded gas pipe manufacturing.

For more information about BzZhou Xinghua's products and services, visit their official website.

Industry Standards and Certifications

The Welded Pipe Production Line adheres to international manufacturing standards, ensuring compliance with safety and quality requirements. According to the National Institute of Standards and Technology (NIST), "Precision in manufacturing processes is critical for ensuring the reliability and performance of industrial equipment." The production line's design and components are engineered to meet these rigorous standards.

Reference: National Institute of Standards and Technology (NIST) - Standards for Industrial Manufacturing

Conclusion

The Welded Pipe Production Line by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a robust and efficient solution for producing high-quality steel pipes. With its advanced technical specifications, versatile applications, and adherence to industry standards, this production line is a valuable asset for manufacturers in various sectors. By investing in this system, companies can enhance productivity, reduce costs, and ensure the delivery of durable, precision-engineered products.

For detailed product information or to explore customization options, visit the Welded Pipe Production Line page on the BzZhou Xinghua website.