High Frequency Straight Seam Welded Pipe Production Line - BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. | High Efficiency, Precision Steel Pipe Manufacturing

Producing high-quality steel pipes efficiently requires advanced machinery and precise engineering. The Welded Pipe Production Line by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is designed to meet these demands with its robust technical specifications and versatile applications. This article explores the product's core features, advantages, and industry relevance, supported by authoritative references and visual documentation.

Technical Specifications

The Welded Pipe Production Line is engineered to handle a wide range of steel pipe dimensions and production speeds. Below is a detailed breakdown of its technical parameters:

Auxiliary Machine Composition

The production line integrates several auxiliary systems to ensure seamless operation:

• Single-Station Manual Uncoiler: Adapts to steel strip coils with an inner diameter of Φ762 mm and outer diameter of Φ1800 mm. It features a belt width of 280 mm and a weight capacity of 5 tons.
• Shearing and Welding Unit: Includes hydraulic cutting, pneumatic pressing platforms, and manual welding (excluding welding machines).
• Four-Roller Delivery Machine: Maintains raw material storage and feeds welded steel strips into the storage bin. Key components include a gantry frame, upper/lower roller transmission, and gear split axle box.
• Cage Looper: Ensures continuous production by storing raw materials for the forming and sizing machine.

Main Machine Composition

The core of the production line is its advanced main machine, which includes:

• Unit Arrangement: Passive seven-roller leveling, feeding vertical roller, forming (7 flat and 8 vertical), sizing (6 flat and 6 vertical), guiding, extrusion, and cooling water tank.
• Shaft Specifications: Horizontal shaft Φ100 mm, vertical roller shaft Φ60 mm (40Cr material, quenched and tempered). Extrusion roller shaft Φ70 mm (same material).
• Gearbox: ZG35# material with spiral bevel gear transmission (module m=12, 20CrMnTi material).
• Computer Flying Saw Machine: Capable of cutting pipes up to 80 m/min with a maximum sawing frequency of 15 times/min.

Applications and Industry Relevance

The Welded Pipe Production Line is tailored for industries requiring high-strength, precision steel pipes. Its versatility allows it to produce line pipe steel and welded gas pipes for applications such as:

• Oil and gas pipelines
• Structural steel frameworks
• Water and sewage systems
• Industrial machinery components

According to NIST guidelines on steel pipe manufacturing, the production line's precision and durability align with industry standards for safety and efficiency. This ensures that the pipes meet stringent quality requirements for critical applications.

Company Background

BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a leading manufacturer of industrial equipment, specializing in steel pipe production systems. With a focus on innovation and reliability, the company has established itself as a trusted partner for clients worldwide. Their expertise in steel pipe line solutions reflects their commitment to delivering high-performance machinery that meets evolving market demands.

Advantages of the Production Line

The Welded Pipe Production Line offers several key advantages:

• High Efficiency: With a forming speed of 60–80 m/min, the system ensures rapid production without compromising quality.
• Flexibility: Capable of producing pipes with diameters ranging from Φ76 mm to Φ89 mm and wall thicknesses of 2.0–5.0 mm.
• Robust Design: Components like the four-column straightening machine and spiral bevel gear transmission ensure long-term durability.
• Customization: The roller table and stand can be tailored to specific client requirements.

Conclusion

The Welded Pipe Production Line by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. represents a pinnacle of engineering excellence in steel pipe manufacturing. With its advanced technical specifications, versatile applications, and industry-leading performance, it is an ideal choice for businesses seeking reliable and efficient production solutions. As highlighted by NIST standards, this system exemplifies the importance of precision and innovation in modern industrial equipment.

References

NIST (National Institute of Standards and Technology). "Guidelines for Steel Pipe Manufacturing." Retrieved from https://www.nist.gov/.