High-Frequency Straight Seam Welded Pipe Production Line-BzZhou Xinghua Machinery Equipment Manufacturing Co.,LTD.|Precision Engineering,Industrial Applications

The Welded Pipe Production Line represents a cutting-edge solution for manufacturing high-quality steel pipes used in diverse industrial applications. Designed to meet the rigorous demands of modern manufacturing, this production line combines advanced technology with robust engineering to deliver precision, efficiency, and reliability. This article explores the technical specifications, key components, applications, and the company behind this innovative system.

Technical Specifications: Precision and Performance

The Welded Pipe Production Line is engineered to handle a wide range of steel pipe specifications, ensuring versatility and adaptability for various industrial requirements. Below is a detailed overview of its technical parameters:

Parameter	Specification
Strip Steel Width	238–279 mm
Strip Steel Thickness	2.0–5.0 mm
Steel Pipe Diameter	Φ76–Φ89 mm
Steel Pipe Length	4–8 meters
Length Accuracy	0–6 mm
Forming Speed	60–80 m/min
Motor Power (DC)	Z4-280-42, 250 kW
Reducer Model	ZLY280-10
Extrusion Roller Shaft Diameter	Φ70 mm
Geared Box Material	ZG35#, spiral bevel gear transmission
Computer Flying Saw	Φ900 mm blade, 55 kW motor
Straightening Roller Diameter	Φ220 mm (upper), Φ200 mm (lower)

Key Components: Engineering Excellence

The Welded Pipe Production Line consists of several critical components, each designed to ensure seamless operation and high-quality output:

1. Auxiliary Machine Composition

• Single-Station Manual Uncoiler: Adapts to steel strip coils with an inner diameter of Φ762 mm and an outer diameter of Φ1800 mm, with a belt width of 280 mm and a weight capacity of 5 tons.
• Shearing and Welding System: Features hydraulic cutting, pneumatic pressing platforms, and manual welding (excluding welding machines) for precise material handling.
• Four-Roller Delivery Machine: Ensures continuous production by storing raw materials and feeding the welded steel strip into the storage bin. Equipped with a gantry frame, upper/lower roller transmission, and gear split axle box.

2. Main Machine Composition

• Forming and Sizing Units: Includes passive seven-roller leveling, forming seven flat and eight vertical rollers, and sizing six flat and six vertical rollers.
• Extrusion and Cooling System: Ensures uniform pressure and temperature control during the welding process, with a cooling water tank for post-welding treatment.
• Computer Flying Saw: Offers precise cutting capabilities with a maximum sawing speed of 80 m/min and a blade size of Φ900 mm.
• Straightening Machine: Eliminates stress and bending in the final product, featuring a four-column frame structure and high-precision rollers made from GCr15 and 40Cr materials.

Applications: Versatility Across Industries

The Welded Pipe Production Line is designed to meet the demands of multiple industries, including:

• Oil and Gas: Produces high-strength steel pipes for pipelines and transportation systems.
• Construction: Supplies structural pipes for buildings, bridges, and infrastructure projects.
• Manufacturing: Provides components for machinery, automotive, and equipment production.
• Energy: Supports the creation of pipes for power generation and renewable energy systems.

Company Background: BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.

Founded in BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., this company has established itself as a leader in the production of industrial machinery. With a focus on innovation and quality, the company specializes in designing and manufacturing high-efficiency production lines for steel pipe manufacturing. Their commitment to precision engineering and customer satisfaction has made them a trusted partner for businesses worldwide.

As noted by the National Institute of Standards and Technology (NIST), "Advanced manufacturing systems like the Welded Pipe Production Line exemplify the integration of precision engineering and automation, which are critical for maintaining global competitiveness in industrial sectors." This aligns with the company's mission to deliver solutions that meet the highest standards of quality and performance.

Conclusion: A Reliable Solution for Modern Manufacturing

The Welded Pipe Production Line is a testament to the power of innovation in industrial manufacturing. Its advanced technical specifications, robust design, and versatility make it an ideal choice for industries requiring high-quality steel pipes. By combining cutting-edge technology with the expertise of BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., this production line sets a new benchmark for efficiency and reliability in the steel pipe manufacturing sector.

References

National Institute of Standards and Technology (NIST). (n.d.). Advancing Manufacturing through Precision Engineering. Retrieved from https://www.nist.gov/