High-Frequency Straight Seam Welded Pipe Production Line-BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.|Precision Steel Pipe Manufacturing&Industrial Efficiency

The Welded Pipe Production Line from BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. represents a cutting-edge solution for producing high-quality steel pipes with precise dimensions and exceptional structural integrity. This system is designed to meet the demands of modern industrial applications, offering a balance of efficiency, durability, and adaptability. Below is a comprehensive overview of its technical specifications, components, and industry relevance.

Product Overview

The Welded Pipe Production Line specializes in manufacturing line pipe steel and welded gas pipe with diameters ranging from φ76–φ89mm and wall thicknesses of 2.0–5.0mm. This production line is ideal for industries requiring high-strength, corrosion-resistant pipes, such as oil and gas, construction, and automotive sectors. The system’s ability to maintain tight tolerances and high-speed operation ensures consistent quality and productivity.

Technical Specifications

Parameter	Details
Strip Steel Width	238–279mm (Q195–Q345 material)
Strip Steel Thickness	2.0–5.0mm
Steel Pipe Specifications	φ76–φ89mm
Steel Pipe Length	4–8m
Length Accuracy	0–6mm
Forming Speed	60–80m/min
Welding Pipe Diameter	φ76–φ89mm
Welding Pipe Speed	60–80m/min
Motor Power	250KW (DC Z4-280-42)
Reduction Gear	ZLY280-10

Key Components and Functionality

The production line is composed of multiple specialized units, each contributing to the seamless creation of high-quality steel pipes. These components include:

Auxiliary Machine Composition

• Single-Station Manual Uncoiler: Adapts to steel strip coils with an inner diameter of Ф762mm and outer diameter of Ф1800mm, with a belt width of 280mm and weight capacity of 5 tons.
• Shearing and Welding Unit: Features hydraulic cutting, pneumatic pressing platforms, and manual welding capabilities (excluding automated welding machines).
• Four-Roller Delivery Machine: Ensures continuous raw material supply to the forming and sizing machine. It includes a gantry frame, upper/lower roller transmission, and gear split axle box guide vertical rollers.
• Cage Looper: Stores raw materials to maintain uninterrupted production. It features an integral frame with adjustable support and tension rollers.

Main Machine Composition

• Seven-Roller Leveling Unit: Ensures uniform strip steel flatness before forming.
• Forming and Sizing System: Includes 7 flat and 8 vertical rollers for shaping, followed by 6 flat and 6 vertical rollers for sizing.
• Extrusion and Scraping Mechanism: Applies pressure to consolidate the welded seam and remove excess material.
• Computer Flying Saw Machine: Cuts pipes to precise lengths (4–8m) with ±3mm accuracy. It features a Ф900mm saw blade and a 55KW motor.

Applications and Industry Relevance

The Welded Pipe Production Line is widely used in sectors requiring durable, high-performance pipes. Key applications include:

• Oil and Gas: For transporting crude oil and natural gas through pipelines.
• Construction: In scaffolding, structural frameworks, and HVAC systems.
• Automotive: For exhaust systems and chassis components.
• Water Supply: In municipal and industrial water distribution networks.

The system’s precision and efficiency align with NIST standards for manufacturing quality, ensuring compliance with global industry benchmarks.

Company Background

BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a leading manufacturer of industrial machinery, specializing in steel pipe line and related equipment. With a focus on innovation and reliability, the company serves clients across the globe, providing tailored solutions for diverse applications. Their commitment to quality is reflected in the design and performance of the Welded Pipe Production Line, which combines advanced engineering with user-friendly operation.

Conclusion

The Welded Pipe Production Line by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a robust and versatile solution for producing high-quality steel pipes. Its advanced technical specifications, efficient components, and adaptability to various industries make it an essential asset for modern manufacturing. By adhering to rigorous standards and leveraging cutting-edge technology, this production line ensures optimal performance and long-term value for its users.

References

National Institute of Standards and Technology (NIST). (n.d.). Driving Innovation. Retrieved from https://www.nist.gov/