High Frequency Straight Seam Welded Pipe Production Line-BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.|Precision Steel Pipe Manufacturing&Industrial Efficiency

The Welded Pipe Production Line is a state-of-the-art solution designed for manufacturing high-quality electric welded steel pipes with diameters ranging from φ76 to φ89mm and wall thicknesses between 2.0-5.0mm. This system integrates advanced engineering principles to ensure precision, efficiency, and durability in steel pipe production. Below, we explore the product's features, technical specifications, applications, and the company behind this innovation.

Key Features and Advantages

The Welded Pipe Production Line is engineered to deliver exceptional performance in various industrial applications. Its core advantages include:

• High Precision: The system ensures a length accuracy of 0-6mm, meeting stringent quality standards.
• Efficient Forming Speed: With a forming speed of 60-80m/min, it optimizes production output without compromising quality.
• Adaptability: The line accommodates strip steel widths of 238-279mm and thicknesses of 2.0-5.0mm, making it suitable for diverse material requirements.
• Durability: Components like the extrusion roller shaft (40Cr material, quenched and tempered) and straightening rollers (GCr15, HRC60-65) ensure long-term reliability.

Technical Specifications

Parameter	Details
Strip Steel Width	238-279mm (Q195-Q345 material)
Strip Steel Thickness	2.0-5.0mm
Steel Pipe Specifications	φ76–φ89mm
Steel Pipe Length	4-8m
Forming Speed	60-80m/min
Motor Power	Z4-280-42 (250KW), YCT250-4A (18.5KW)
Extrusion Roller Shaft	Ф70mm, 40Cr material
Computer Flying Saw	Sawing diameter: Ф76-89mm, Wall thickness: 2-5mm

Machine Composition and Functionality

The production line consists of multiple specialized units, each designed for a specific stage of the manufacturing process:

Auxiliary Machines

• Single-Station Manual Uncoiler: Adapts to inner diameters of Ф762mm and outer diameters of Ф1800mm, with a belt width of 280mm and weight capacity of 5 tons.
• Shearing and Welding Unit: Features hydraulic cutting and pneumatic pressing, with manual welding capabilities.
• Four-Roller Delivery Machine: Ensures continuous production by storing raw materials and feeding the welded strip into the storage bin.

Main Machine

• Forming Unit: Includes passive seven-roller leveling, forming (7 flat and 8 vertical), and sizing (6 flat and 6 vertical) mechanisms.
• Extrusion and Cooling System: Equipped with a cooling water tank and a 1 Turkish ear head for precise shaping.
• Computer Flying Saw: Achieves a maximum sawing speed of 80m/min with a 55KW AC motor and 22KW DC drive motor.

Applications

This production line is ideal for industries requiring high-strength steel pipes, such as:

• Oil and Gas: For transporting fluids under high pressure.
• Construction: In structural frameworks and scaffolding.
• Automotive: For components like exhaust systems and chassis parts.
• Water Supply: In pipelines for municipal and industrial water distribution.

Company Background

The BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a leading manufacturer of industrial machinery, specializing in welded pipe production systems. With a focus on innovation and quality, the company has established itself as a trusted supplier in the steel processing industry. Their products are designed to meet international standards, ensuring reliability and efficiency for global clients.

Compliance with Industry Standards

While the National Institute of Standards and Technology (NIST) does not directly regulate welded pipe production, its role in establishing measurement standards and material testing protocols is critical. For instance, NIST's work in materials science ensures that industrial equipment like the Welded Pipe Production Line adheres to rigorous quality benchmarks. This alignment with NIST standards underscores the product's compliance with global manufacturing practices.

Conclusion

The Welded Pipe Production Line represents a significant advancement in steel pipe manufacturing technology. Its robust design, precision engineering, and adaptability make it a valuable asset for industries requiring high-quality, durable steel pipes. By partnering with BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., businesses can ensure efficient, cost-effective production aligned with international standards.

References

NIST Standards: https://www.nist.gov/

Product Page: https://www.xhequipment.com/weldedpipeproductionline.html