High-Frequency Straight Seam Welded Pipe Production Line-BzZhou Xinghua|Precision Manufacturing&Efficient Production

Explore the Welded Pipe Production Line designed for precision manufacturing of steel pipes with diameters ranging from φ76–φ89mm. This advanced system is engineered to produce electric welded steel pipes with wall thicknesses between 2.0–5.0mm, catering to diverse industrial applications. The production line integrates cutting-edge technology to ensure efficiency, durability, and compliance with international standards.

Key Features and Technical Specifications

The Welded Pipe Production Line is a comprehensive solution for producing high-quality steel pipes. Below are the core technical parameters:

Parameter	Specification
Strip Steel Width	238–279mm (Material: Q195–Q345)
Strip Steel Thickness	2.0–5.0mm
Steel Pipe Diameter	φ76–φ89mm
Steel Pipe Length	4–8m
Length Accuracy	0–6mm
Forming Speed	60–80m/min
Feeding Roller Diameter	φ170mm
Feeding Roller Width	320mm
Drive Motor Power	18.5KW
Extrusion Roller Shaft Diameter	φ70mm
Computer Flying Saw Capacity	15 times/min

Machine Composition and Functionality

The production line consists of multiple auxiliary and main units, each designed for specific tasks:

Auxiliary Machine Components

• Single-Station Manual Uncoiler: Adapts to steel strip coils with an inner diameter of Ф762mm and outer diameter of Ф1800mm, featuring a belt width of 280mm and a weight capacity of 5 tons.
• Shearing and Welding Unit: Includes hydraulic cutting, pneumatic pressing platforms, and manual welding (excluding welding machines).
• Four-Roller Delivery Machine: Ensures continuous material supply to the forming unit with a gantry frame structure and gear split axle box.

Main Machine Components

• Technical Parameters: Operates with Q195–Q345 strip steel, achieving a welding speed of 60–80m/min.
• Unit Arrangement: Features passive leveling, forming, sizing, and extrusion units, including an 8-roller Turkish ear head.
• Extrusion Roller Shaft: Constructed from 40Cr material, quenched and tempered for durability.

Applications and Industry Relevance

The Welded Pipe Production Line is ideal for industries requiring high-precision steel pipes, such as:

• Oil and Gas: For transporting fluids and gases through pipelines.
• Construction: For structural support and scaffolding.
• Manufacturing: For machinery and equipment components.

As noted by the National Institute of Standards and Technology (NIST), "Precision in manufacturing is critical for ensuring the reliability and safety of industrial products. Advanced production lines like this one contribute to the development of standardized, high-quality materials." (NIST).

Company Background: BzZhou Xinghua Machinery Equipment Manufacturing Co., Ltd.

Founded in Bazhou City, Hebei Province, BzZhou Xinghua Machinery Equipment Manufacturing Co., Ltd. specializes in designing and producing high-efficiency welding equipment. With over a decade of expertise, the company has established itself as a leader in the steel pipe manufacturing industry, delivering innovative solutions that meet global standards.

Why Choose This Production Line?

• High Efficiency: Achieves 60–80m/min forming speed for rapid production.
• Accuracy: Ensures ±3mm length accuracy with the computer-controlled flying saw.
• Durability: Utilizes high-grade materials like 40Cr and 20CrMnTi for long-term performance.

Conclusion

The Welded Pipe Production Line represents a significant advancement in steel pipe manufacturing. Its robust design, precision engineering, and adaptability make it a cornerstone for industries requiring reliable and high-quality pipe solutions. By partnering with BzZhou Xinghua Machinery Equipment Manufacturing Co., Ltd., businesses can ensure they stay at the forefront of technological innovation.

References

National Institute of Standards and Technology (NIST). (n.d.). Driving Innovation. Retrieved from https://www.nist.gov/.