High-Frequency Welded Pipe Production Line - BzZhou Xinghua|Line Pipe Steel&Welded Gas Pipe

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Introduction

The High-Frequency Straight Seam Welded Pipe Production Line from BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a cutting-edge solution designed for producing electric welded steel pipes with diameters ranging from φ76 to φ89mm and wall thicknesses of 2.0–5.0mm. This production line integrates advanced engineering and precision technology to ensure high efficiency, reliability, and compliance with international standards. Whether you're involved in construction, oil and gas, or industrial manufacturing, this system offers a robust and scalable solution for your steel pipe needs.

Key Features and Advantages

The production line is engineered to deliver exceptional performance through its modular design and state-of-the-art components. Key features include:

• High-Speed Forming: Capable of achieving a forming speed of 60–80m/min, ensuring rapid production without compromising quality.
• Precise Welding: Utilizes high-frequency welding technology to create strong, consistent seams, reducing the risk of defects.
• Customizable Specifications: Adaptable to various steel strip widths and thicknesses, making it suitable for a wide range of applications.
• Advanced Automation: Incorporates automated systems for uncoiling, cutting, and straightening, minimizing manual intervention and enhancing safety.

These advantages make the line pipe steel production line an ideal choice for manufacturers seeking to optimize their operations while maintaining strict quality control.

Technical Specifications

Parameter	Specification
Strip Steel Width	238–279 mm
Strip Steel Thickness	2.0–5.0 mm
Steel Pipe Diameter	φ76–φ89 mm
Steel Pipe Length	4–8 m
Length Accuracy	0–6 mm
Forming Speed	60–80 m/min
Motor Power (DC)	Z4-280-42, 250KW
Reducer	ZLY280-10

Auxiliary Machine Composition

The production line includes several auxiliary machines to ensure seamless operation:

• Single-Station Manual Uncoiler: Designed to handle steel strip coils with an inner diameter of Ф762mm and outer diameter of Ф1800mm, with a belt width of 280mm and weight capacity of 5 tons.
• Shearing and Welding Unit: Features hydraulic cutting and pneumatic pressing platforms, supporting manual welding (excluding welding machines).
• Four-Roller Delivery Machine: Ensures continuous material flow with a gantry frame structure, upper and lower roller transmission, and gear split axle box guidance.

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Main Machine Composition

The core of the production line consists of the following components:

• Welding System: Utilizes a DC motor (Z4-280-42, 250KW) and reducer (ZLY280-10) for precise control during the welding process.
• Roller System: Includes horizontal and vertical rollers with specific dimensions and materials (e.g., Ф100mm horizontal shaft, Ф60mm vertical roller shaft, and 40Cr quenched material).
• Computer Flying Saw Machine: Equipped with a 900mm saw blade and 55KW AC motor, capable of cutting pipes up to 8m in length with ±3mm accuracy.

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Application Scenarios

This production line is ideal for various industries, including:

• Construction: Manufacturing steel pipes for structural frameworks and scaffolding.
• Oil and Gas: Producing pipes for pipelines and storage tanks, ensuring durability under harsh conditions.
• Industrial Manufacturing: Supporting the production of components for machinery and equipment.

Its versatility and high performance make it a valuable asset for any facility requiring reliable steel pipe production.

Company Background

BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a leading manufacturer of industrial machinery, specializing in the design and production of high-quality steel pipe production lines. With years of experience and a commitment to innovation, the company has established itself as a trusted partner for manufacturers worldwide. Their products are renowned for their precision, efficiency, and adherence to international standards.

Authoritative Citations

According to the National Institute of Standards and Technology (NIST), "Precision in manufacturing processes is critical for ensuring the reliability and safety of industrial products." This aligns with the line pipe steel production line's focus on accuracy and quality. NIST also emphasizes the importance of standardized testing for materials, which is reflected in the production line's compliance with international specifications.

Source: https://www.nist.gov/

Conclusion

The High-Frequency Straight Seam Welded Pipe Production Line from BzZhou Xinghua is a comprehensive solution for manufacturers seeking efficiency, precision, and reliability. With its advanced technical specifications, customizable features, and robust design, this production line is well-suited for a wide range of applications. By leveraging the expertise of BzZhou Xinghua and adhering to industry standards, this system ensures that your steel pipe production meets the highest quality benchmarks.

Explore More

For more information about the line pipe steel production line, visit the product page or contact BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.