High-Frequency Straight Seam Welded Pipe Production Line - BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.

Introduction

The Welded Pipe Production Line is a cutting-edge solution designed for manufacturing high-frequency straight seam welded steel pipes with diameters ranging from φ76 to φ89mm and wall thicknesses of 2.0–5.0mm. This production line integrates advanced machinery and precise engineering to ensure efficiency, durability, and compliance with industry standards. Developed by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., a leader in machinery innovation, this system is tailored for applications in construction, oil and gas, and industrial infrastructure.

Product Overview

The Welded Pipe Production Line is engineered to produce electric welded steel pipes with exceptional precision and speed. It combines automated and semi-automated components to streamline the manufacturing process, from raw material handling to final product inspection. This system is ideal for manufacturers seeking to enhance productivity while maintaining high-quality standards.

Key Features:

• High-speed forming and welding (60–80m/min)
• Customizable pipe dimensions (φ76–φ89mm)
• Advanced straightening and cooling mechanisms
• Compliance with international manufacturing standards

Technical Specifications

Machine Composition

Auxiliary Machines

• Single-Station Manual Uncoiler: Adapts to steel strip coils with inner diameter Ф762mm and outer diameter Ф1800mm, with a belt width of 280mm and weight capacity of 5 tons.
• Shearing and Welding Unit: Features hydraulic cutting, pneumatic pressing platforms, and manual welding (excluding welding machines).
• Four-Roller Delivery Machine: Ensures continuous production with a gantry frame, gear split axle box, and vertical/horizontal pressing rollers. Technical parameters include a feeding roller diameter of Ф170mm and a motor power of 18.5KW.
• Cage Looper: Stores raw materials for the forming machine, with an adjustable frame structure to accommodate varying steel strip widths.

Main Machine

• Unit Arrangement: Includes passive seven-roller leveling, forming (7 flat + 8 vertical), sizing (6 flat + 6 vertical), and extrusion mechanisms. The system also incorporates a single-sided 4-roller Turkish ear head.
• Material Specifications: Horizontal shafts (Ф100mm), vertical roller shafts (Ф60mm), and extrusion roller shafts (Ф70mm) are made of 40Cr and undergo quenching and tempering.
• Gearbox: Utilizes ZG35# material with spiral bevel gear transmission (module m=12 and 20CrMnTi alloy).
• Computer Flying Saw Machine: Cuts pipes with a maximum speed of 80m/min, a saw blade diameter of Ф900mm, and a motor power of 55KW.

Applications

The Welded Pipe Production Line is widely used in industries requiring high-strength, corrosion-resistant steel pipes. Key applications include:

• Construction: Structural support for buildings and bridges.
• Oil and Gas: Pipelines for transporting crude oil and natural gas.
• Industrial Manufacturing: Components for machinery and equipment.
• Infrastructure: Water supply and drainage systems.

Company Background

BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a leading manufacturer of industrial machinery, specializing in welded pipe production lines and related equipment. With over 20 years of experience, the company has established itself as a trusted partner for manufacturers worldwide. Their commitment to innovation and quality ensures that their products meet the highest standards of performance and reliability.

Key Highlights:

• Headquartered in Bazhou City, Hebei Province, China
• Customized solutions for diverse industrial needs
• Compliance with international manufacturing standards
• Comprehensive after-sales support and technical assistance

Visit the company page: BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.

Why Choose This Production Line?

The Welded Pipe Production Line offers several advantages that set it apart from competitors:

• High Efficiency: With a forming speed of 60–80m/min, the system maximizes output while minimizing downtime.
• Precision Engineering: Advanced leveling and straightening mechanisms ensure consistent pipe quality.
• Customization: Tailored to meet specific industry requirements, including pipe dimensions and material types.
• Durability: Robust construction using high-grade materials ensures long-term performance.

Compliance and Standards

The production line adheres to NIST (National Institute of Standards and Technology) guidelines for manufacturing precision and reliability. According to NIST, "Standards play a critical role in ensuring the safety, interoperability, and performance of industrial equipment" (NIST Website). This alignment with NIST standards guarantees that the Welded Pipe Production Line meets global benchmarks for quality and efficiency.

Conclusion

The Welded Pipe Production Line by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a reliable and efficient solution for producing high-quality steel pipes. With its advanced technical specifications, customizable features, and compliance with industry standards, this system is an ideal choice for manufacturers seeking to enhance productivity and profitability. For more information, visit the product page or contact the company directly.