High-Frequency Straight Seam Welded Pipe Production Line-BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.|Steel Pipe Mfg&Precision Welding

Introduction

The Welded Pipe Production Line is a state-of-the-art solution for producing high-quality steel pipes with diameters ranging from φ76mm to φ89mm. This system is engineered to meet the demands of modern manufacturing, offering precision, efficiency, and versatility. Developed by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., the production line integrates advanced machinery and cutting-edge technology to ensure optimal performance and reliability.

Technical Specifications

The production line is designed to handle a wide range of steel pipe specifications, ensuring flexibility and adaptability to various industrial requirements. Below is a detailed overview of the key technical parameters:

Machine Composition and Key Components

The production line consists of several critical components, each designed to optimize the manufacturing process. Below is a breakdown of the auxiliary and main machine systems:

Auxiliary Machine Composition

• Single-Station Manual Uncoiler: Features a manual expansion and contraction mechanism, accommodating steel strip coils with an inner diameter of φ762mm and an outer diameter of φ1800mm. The belt width is 280mm, and the unit weighs 5 tons.
• Shearing and Welding System: Includes hydraulic cutting, pneumatic pressing platforms, and manual welding (excluding welding machines).
• Four-Roller Delivery Machine: Ensures continuous material supply to the forming and sizing machine. It features a gantry frame, upper and lower roller transmission, and a gear split axle box with guide vertical and horizontal pressing rollers.

Main Machine Composition

• Technical Parameters:
  • Raw Materials: Q195–Q345 strip steel (thickness: 2.0–5.0mm coils)
  • Welding Pipe Diameter: φ76–φ89mm
  • Welding Pipe Speed: 60–80 m/min
  • Motor Specifications: DC motor Z4-280-42 (250KW), Reducer ZLY280-10 (1 set)
• Unit Arrangement: Passive seven-roller leveling, feeding vertical roller, forming (7 flat + 8 vertical), sizing (6 flat + 6 vertical), guiding, extrusion, scraping, cooling water tank, and a single-sided 4-roller Turkish ear head.
• Material Specifications:
  • Horizontal Shaft: φ100mm, 40Cr material (quenched and tempered)
  • Extrusion Roller Shaft: φ70mm, 40Cr material (quenched and tempered)
  • Gear Box: ZG35# material with spiral bevel gear transmission (module m=12, 20CrMnTi alloy)
• Computer Flying Saw Machine:
  • Sawing Diameter: φ76–89mm
  • Fixed Length: 4–8m
  • Speed: 80m/min
  • Saw Blade Size: φ900mm

Applications and Industry Use Cases

The Welded Pipe Production Line is widely used in various industries, including construction, oil and gas, and automotive manufacturing. Its ability to produce high-precision steel pipes makes it ideal for:

• Construction Industry: Supplying pipes for structural frameworks, scaffolding, and HVAC systems.
• Oil and Gas Sector: Manufacturing pipes for pipelines, storage tanks, and drilling equipment.
• Automotive Manufacturing: Producing components for vehicle frames and exhaust systems.

With its high-speed forming capabilities and precise dimensions, this production line ensures that manufacturers meet stringent industry standards while minimizing material waste and production downtime.

Company Background: BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.

BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a leading manufacturer of industrial machinery, specializing in the design and production of high-frequency straight seam welded pipe production lines. With years of expertise in steel pipe manufacturing technology, the company has established itself as a trusted partner for businesses seeking reliable and efficient solutions.

Located in Baizhou City, China, the company combines advanced engineering practices with rigorous quality control to deliver products that meet international standards. Their commitment to innovation and customer satisfaction ensures that their production lines are tailored to meet the specific needs of clients across diverse industries.

Conclusion

The Welded Pipe Production Line represents a significant advancement in steel pipe manufacturing technology. By integrating precise engineering, robust machinery, and user-friendly design, this system enhances productivity and ensures the production of high-quality pipes. For more information about the product or the company, visit the official websites provided above.

References:

National Institute of Standards and Technology (NIST) – For authoritative insights into industrial standards and technological advancements.