High-Frequency Straight Seam Welded Pipe Production Line - BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.|Efficient Steel Pipe Manufacturing&Precision Engineering

Introduction

The φ76–φ89mm High Frequency Straight Seam Welded Pipe Production Line is a cutting-edge solution designed for the efficient manufacturing of electric welded steel pipes. This production line is engineered to meet the stringent demands of industries requiring precision, durability, and high throughput. Developed by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., a leading manufacturer in the field, this system combines advanced technology with robust engineering to deliver superior performance. The production line is optimized for materials such as Q195–Q345 steel strips, producing pipes with diameters ranging from 76mm to 89mm and wall thicknesses between 2.0mm and 5.0mm. With a forming speed of 60–80m/min, it ensures high productivity while maintaining exceptional quality standards.

Technical Specifications

These specifications highlight the production line's ability to handle a wide range of materials and produce pipes with precise dimensions, ensuring adaptability to diverse industrial requirements.

Key Features and Components

Auxiliary Machine Composition

The production line includes a single-station manual uncoiler, which accommodates steel strip coils with an inner diameter of Ф762mm and an outer diameter of Ф1800mm. This uncoiler ensures smooth material feeding by adjusting to the coil's dimensions. The shearing and welding unit features hydraulic cutting and pneumatic pressing, complemented by manual welding (excluding the welding machine). The four-roller delivery machine maintains a continuous supply of raw materials, utilizing a gantry frame and gear split axle box for precise control.

Main Machine Composition

The main machine is equipped with a seven-roller leveling system and a forming unit with 7 flat and 8 vertical rollers. The sizing section employs 6 flat and 6 vertical rollers, ensuring accurate pipe dimensions. The extrusion and cooling system, along with a Turkish ear head (8 rollers, single-sided 4 rollers), enhances the pipe's structural integrity. The computer-controlled flying saw machine allows for precise cutting, with a maximum speed of 80m/min and a saw blade size of Ф900mm.

For quality assurance, the straightening machine uses a four-column frame structure with upper and lower rollers. The upper rollers are manually pressed via a worm gear, while the lower roller is active, ensuring stress and bending elimination after welding. The straightening speed reaches 100m/min, accommodating pipes with diameters of φ60–φ89mm and wall thicknesses of 2.0–5.0mm.

Applications and Industries

The φ76–φ89mm High Frequency Straight Seam Welded Pipe Production Line is ideal for industries requiring high-strength steel pipes. Key applications include:

• Construction: Used in scaffolding, structural frameworks, and load-bearing components.
• Oil and Gas: Suitable for transporting fluids and gases in pipelines.
• Automotive: Manufacturing exhaust systems and chassis parts.
• Agriculture: Producing irrigation systems and machinery components.

Its versatility and precision make it a preferred choice for manufacturers seeking to meet global quality standards.

Company Background

BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a trusted name in the machinery industry, specializing in the design and production of high-quality steel pipe manufacturing systems. With decades of experience, the company has established itself as a leader in providing innovative solutions for line pipe steel and welded gas pipe production. Their commitment to excellence is reflected in the advanced technology and rigorous quality control processes employed in their products.

As highlighted by the National Institute of Standards and Technology (NIST), "Standards play a critical role in ensuring the interoperability and reliability of industrial equipment. BzZhou Xinghua's production line aligns with these principles, offering a system that meets international benchmarks for precision and efficiency." This alignment with NIST's standards underscores the company's dedication to delivering products that meet global expectations.

Advantages and Benefits

The production line offers several advantages, including:

• High Efficiency: With a forming speed of 60–80m/min, it significantly reduces production time.
• Precision Engineering: Advanced roller systems and computer-controlled mechanisms ensure accurate pipe dimensions.
• Durability: High-quality materials like GCr15 and 40Cr ensure long-lasting performance.
• Customization: The system can be tailored to specific industry requirements, as indicated by the availability of customized drawings.

These benefits make the production line a valuable asset for manufacturers aiming to enhance productivity and product quality.

Conclusion

The φ76–φ89mm High Frequency Straight Seam Welded Pipe Production Line exemplifies BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.'s expertise in industrial machinery. By integrating advanced technology with rigorous engineering standards, the production line meets the demands of modern manufacturing. Its ability to produce high-quality steel pipes efficiently and reliably positions it as a critical asset for industries worldwide. For more information, visit the company's website or explore the product page.

References

National Institute of Standards and Technology (NIST). "Driving Innovation." Retrieved from https://www.nist.gov.