High-Frequency Straight Seam Welded Pipe Production Line-BzZhou Xinghua Machinery Equipment Manufacturing Co.,LTD.|Precision Welding,High-Efficiency Production

The Welded Pipe Production Line from BzZhou Xinghua Machinery Equipment Manufacturing Co., Ltd. is a cutting-edge solution designed to produce high-quality line pipe steel and welded gas pipe with precision and efficiency. This production line is engineered to meet the demands of modern manufacturing, offering advanced technology, robust construction, and versatile applications. Below is an in-depth exploration of its features, advantages, and technical specifications.

Product Overview

The Welded Pipe Production Line is specifically designed to manufacture electric welded steel pipes with diameters ranging from φ76 to φ89mm and wall thicknesses of 2.0–5.0mm. This system is ideal for industries requiring high-strength, corrosion-resistant pipes for applications such as gas transmission, water supply, and industrial piping. The production line integrates multiple auxiliary and main machines to ensure seamless operation, from uncoiling and forming to cutting and straightening.

Technical Specifications

The Welded Pipe Production Line is built with advanced technology to ensure precision and efficiency. Below is a detailed overview of its technical parameters:

Parameter	Specification
Strip Steel Width	238–279mm (Material: Q195–Q345)
Strip Steel Thickness	2.0–5.0mm
Steel Pipe Diameter	φ76–φ89mm
Steel Pipe Length	4–8m
Length Accuracy	0–6mm
Forming Speed	60–80m/min
Motor (DC)	Z4-280-42, 250KW
Reducer	ZLY280-10

Key Components and Features

The production line consists of several critical components, each designed to enhance performance and reliability:

Auxiliary Machines

• Single-Station Manual Uncoiler: Adapts to steel strip coils with an inner diameter of Ф762mm and outer diameter of Ф1800mm, with a belt width of 280mm and weight of 5 tons.
• Shearing and Welding System: Includes hydraulic cutting, pneumatic pressing platforms, and manual welding (excluding welding machines).
• Four-Roller Delivery Machine: Ensures continuous production by storing raw materials and feeding the welded steel strip into the storage bin. It features a gantry frame, upper and lower roller transmission, and a gear split axle box.

Main Machine

• Unit Arrangement: Includes passive seven-roller leveling, feeding vertical rollers, forming (7 flat and 8 vertical), sizing (6 flat and 6 vertical), guiding, extrusion, scraping, and cooling water tanks.
• Extrusion and Straightening Components: The extrusion roller shaft is Ф70mm, made of 40Cr and quenched. The straightening machine features four-column frame structure, with upper and lower rollers made of GCr15 (HRC60–65).
• Computer Flying Saw Machine: Capable of cutting pipes with a diameter of Ф76–89mm and wall thickness of 2–5mm, with a maximum speed of 80m/min and a saw blade size of Ф900mm.

Applications and Industries

The Welded Pipe Production Line is versatile and suitable for a wide range of industries, including:

• Gas and Water Supply: Produces welded gas pipe for pipelines in residential and industrial settings.
• Oil and Gas: Manufactures line pipe steel for transmission lines and storage tanks.
• Construction: Provides durable pipes for scaffolding, structural supports, and HVAC systems.
• Manufacturing: Supports the production of machinery components and industrial equipment.

Company Background

BzZhou Xinghua Machinery Equipment Manufacturing Co., Ltd. is a leading manufacturer of industrial machinery, specializing in the design and production of high-quality welded pipe production lines. With over two decades of experience, the company has established itself as a trusted partner for clients worldwide. Their commitment to innovation, precision engineering, and customer satisfaction ensures that their products meet the highest industry standards.

For more information about the company and its offerings, visit BzZhou Xinghua Machinery Equipment Manufacturing Co., Ltd..

Why Choose This Production Line?

The Welded Pipe Production Line offers several advantages that set it apart from competitors:

• High Efficiency: With a forming speed of 60–80m/min, the line ensures rapid production without compromising quality.
• Accuracy: The system maintains strict tolerances, with a length accuracy of 0–6mm and a straightening speed of 100m/min.
• Robust Construction: Components like the 40Cr alloy rollers and 20CrMnTi gearboxes ensure durability and long-term performance.
• Customization: The production line can be tailored to meet specific client requirements, including customized roller tables and stands.

Industry Standards and Compliance

The Welded Pipe Production Line adheres to international standards for quality and safety. For reference, the National Institute of Standards and Technology (NIST) plays a critical role in developing measurement standards that support manufacturing industries. According to NIST, "Precise measurements and standards are essential for ensuring the reliability and interoperability of industrial equipment" (NIST).

Conclusion

The Welded Pipe Production Line from BzZhou Xinghua Machinery Equipment Manufacturing Co., Ltd. is a comprehensive solution for producing high-quality line pipe steel and welded gas pipe. Its advanced technology, precise engineering, and versatility make it an ideal choice for industries requiring durable, reliable, and efficient piping systems. By integrating the latest innovations, this production line not only meets current demands but also sets a benchmark for future advancements in the field.

References

NIST (National Institute of Standards and Technology). (n.d.). https://www.nist.gov