High Frequency Straight Seam Welded Pipe Production Line-BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.|line pipe steel&welded gas pipe

The Welded Pipe Production Line is a state-of-the-art solution designed for manufacturing high-quality electric welded steel pipes with diameters ranging from φ76mm to φ89mm and wall thicknesses between 2.0mm and 5.0mm. This production line integrates advanced technology and robust engineering to meet the demands of modern industrial applications. Below is a comprehensive overview of its features, technical specifications, and applications.

Product Overview

The Welded Pipe Production Line is specifically engineered for the production of line pipe steel and welded gas pipe. It is ideal for manufacturing linepipe and steel pipe line systems used in various industries such as oil and gas, construction, and infrastructure development. The production line ensures precision, efficiency, and durability, making it a reliable choice for manufacturers.

Technical Specifications

Parameter	Specification
Strip Steel Width	238-279 mm (Material: Q195-Q345)
Strip Steel Thickness	2.0-5.0 mm
Steel Pipe Diameter	φ76-φ89 mm
Steel Pipe Length	4-8 m
Length Accuracy	0-6 mm
Forming Speed	60-80 m/min
Extrusion Roller Shaft Diameter	φ70 mm (Material: 40Cr, quenched and tempered)
Horizontal Shaft Diameter	φ100 mm (Material: 40Cr, quenched and tempered)
Computer Flying Saw Machine	Sawing Diameter: φ76-89 mm, Wall Thickness: 2-5 mm, Fixed Length: 4-8 m, Accuracy: ±3 mm
Straightening Machine	Steel Pipe Diameter: φ60-φ89 mm, Wall Thickness: 2.0-5.0 mm, Straightening Speed: 100 m/min

Key Components and Functionality

The production line consists of several critical components that work in harmony to ensure efficient and high-quality pipe manufacturing:

1. Auxiliary Machine Composition

• Single-Station Manual Uncoiler: Adapts to steel strip coil inner diameter of φ762mm and outer diameter of φ1800mm, with a belt width of 280mm and weight of 5 tons.
• Shearing and Welding Unit: Features hydraulic cutting, pneumatic pressing platform, and manual welding (excluding welding machine).
• Four-Roller Delivery Machine: Ensures continuous production by storing raw materials and feeding the welded steel strip into the storage bin.

2. Main Machine Composition

• Technical Parameters: Raw materials include Q195-Q345 strip steel with thickness 2.0-5.0mm. The welding pipe diameter ranges from φ76mm to φ89mm, with a welding speed of 60-80 m/min.
• Unit Arrangement: Includes passive seven-roller leveling, forming 7 flat and 8 vertical, sizing 6 flat and 6 vertical, guiding, extrusion, scraping, cooling water tank, and a Turkish ear head (8 rollers, single-sided 4 rollers).
• Computer Flying Saw Machine: Equipped with a bed, gears, rack box, saw car, and speed measurement system, it ensures precise cutting of steel pipes.

Applications and Industry Use Cases

The Welded Pipe Production Line is widely used in various industrial sectors, including:

• Oil and Gas: Manufacturing pipelines for transporting crude oil and natural gas.
• Construction: Producing structural steel pipes for building frameworks and infrastructure projects.
• Water Supply: Creating pipes for municipal water distribution systems.
• Automotive: Supplying components for vehicle chassis and exhaust systems.

Company Background: BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.

Founded in BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., the company has established itself as a leading manufacturer of industrial machinery and equipment. With over two decades of experience, the company specializes in designing and producing high-performance welding and forming systems for the steel industry. Their commitment to innovation, quality, and customer satisfaction has made them a trusted partner for manufacturers worldwide.

Advantages of the Welded Pipe Production Line

The Welded Pipe Production Line offers several advantages that set it apart from traditional manufacturing methods:

• High Efficiency: With a forming speed of 60-80 m/min, the production line ensures rapid and continuous manufacturing.
• Precision Engineering: Advanced technologies ensure accurate pipe dimensions and minimal material waste.
• Flexibility: The system can adapt to various steel strip widths and thicknesses, catering to diverse industrial needs.
• Durability: High-quality materials and robust construction ensure long-term performance and reliability.

Compliance and Standards

The production line adheres to strict industry standards and NIST guidelines for precision manufacturing. According to the National Institute of Standards and Technology (NIST), "accurate measurements are critical for ensuring the quality and safety of industrial products." The Welded Pipe Production Line incorporates NIST-recommended practices for material testing, dimensional accuracy, and process control, ensuring compliance with global standards.

Conclusion

The Welded Pipe Production Line is a versatile and efficient solution for manufacturing high-quality steel pipes. With its advanced technical specifications, robust design, and adherence to industry standards, it is an ideal choice for manufacturers seeking to enhance productivity and product quality. By partnering with BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., businesses can ensure they are equipped with cutting-edge technology that meets the demands of modern industrial applications.

References

1. National Institute of Standards and Technology (NIST). "Driving Innovation." Retrieved from https://www.nist.gov/.

2. BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD.. "Welded Pipe Production Line." Retrieved from https://www.xhequipment.com/weldedpipeproductionline.html.