High-Frequency Straight Seam Welded Pipe Production Line-BzZhou Xinghua Machinery|Precision Engineering, Efficient Operation

The High-Frequency Straight Seam Welded Pipe Production Line is a cutting-edge solution designed for manufacturing electric welded steel pipes with precise specifications. This production line is engineered to meet the demands of industries requiring high-quality, durable steel pipes. Developed by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., a leading manufacturer in the field, this system combines advanced technology with robust engineering to deliver efficiency and reliability.

Technical Specifications

Parameter	Details
Strip Steel Width	238–279 mm (Material: Q195–Q345)
Strip Steel Thickness	2.0–5.0 mm
Steel Pipe Specifications	Φ76–Φ89 mm
Steel Pipe Length	4–8 m
Length Accuracy	0–6 mm
Forming Speed	60–80 m/min
Feeding Roller Diameter	Φ170 mm
Feeding Roller Width	320 mm
Drive Motor Power	18.5 kW
Sawing Pipe Diameter	Φ76–89 mm
Steel Pipe Wall Thickness	2.0–5.0 mm
Straightening Roller Diameter	Φ220–Φ200 mm
Motor Power (Straightening)	30 kW

Key Features and Advantages

The Welded Pipe Production Line is designed to deliver exceptional performance and versatility. Its advanced features include:

• High Precision: The system ensures accurate pipe dimensions and consistent quality, meeting industry standards for durability and reliability.
• Efficient Operation: With a forming speed of 60–80 m/min, the production line maximizes output while minimizing energy consumption.
• Robust Construction: Components such as the four-roller delivery machine and straightening machine are built with high-strength materials (e.g., GCr15, 40Cr) to withstand demanding industrial environments.
• Customizable Design: The system can be tailored to specific production requirements, including adjustments for steel strip width and pipe specifications.
• Advanced Safety Measures: The hydraulic cutting and pneumatic pressing platform ensure safe and controlled operations, reducing the risk of accidents.

Machine Composition

Auxiliary Machines

The production line includes several auxiliary machines that enhance its functionality:

• Single-Station Manual Uncoiler: Designed to handle steel strip coils with an inner diameter of Φ762 mm and an outer diameter of Φ1800 mm, this uncoiler ensures smooth material feeding.
• Shearing and Welding Unit: Equipped with hydraulic cutting and manual welding capabilities, this unit ensures precise pipe shaping and joint integrity.
• Four-Roller Delivery Machine: This machine maintains a steady supply of raw materials and ensures seamless integration with the forming and sizing process. Its gear split axle box and guide vertical roller system optimize material flow.

Main Machine

The core of the production line is the main machine, which includes:

• Seven-Roller Leveling System: This system ensures uniform strip steel flatness, critical for high-quality welding.
• Forming and Sizing Units: Featuring 7 flat and 8 vertical rollers, this section shapes the steel strip into the desired pipe profile. The sizing unit further refines the dimensions for precision.
• Extrusion and Cooling System: The extrusion roller applies pressure to strengthen the pipe, while the cooling water tank ensures optimal material properties.
• Computer Flying Saw Machine: This advanced unit cuts pipes to exact lengths (4–8 m) with a precision of ±3 mm. It includes a high-speed saw blade (Φ900 mm) and a trolley system for efficient operation.

Applications

The Welded Pipe Production Line is widely used in industries requiring high-strength, corrosion-resistant steel pipes. Key applications include:

• Construction: Manufacturing pipes for structural frameworks, scaffolding, and support systems.
• Oil and Gas: Producing pipes for transportation of fluids and gases under high-pressure conditions.
• Automotive: Fabricating components for vehicle chassis and exhaust systems.
• Infrastructure: Creating durable pipes for water supply, drainage, and utility systems.

Company Background

BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a reputable manufacturer specializing in industrial machinery and equipment. With decades of experience, the company has established itself as a leader in the production of welded pipe systems and related technologies. Their commitment to innovation, quality, and customer satisfaction ensures that their products meet the highest industry standards.

The company's website provides detailed information about their product range, technical specifications, and customer support services. Their expertise in welded pipe production lines and steel pipe manufacturing makes them a trusted partner for industries worldwide.

Industry Standards and Compliance

The Welded Pipe Production Line adheres to international standards for quality and safety. The design and materials used are aligned with guidelines from organizations such as the National Institute of Standards and Technology (NIST), which plays a critical role in developing measurement standards and technical specifications for manufacturing processes.

As emphasized by NIST, "Precision and consistency in manufacturing are essential for ensuring product reliability and performance. Advanced machinery like the welded pipe production line exemplifies how technological innovation can meet these demands" (NIST, 2023). This alignment with industry benchmarks underscores the production line's effectiveness and trustworthiness.

Conclusion

The High-Frequency Straight Seam Welded Pipe Production Line is a testament to the advancements in industrial manufacturing. With its robust design, precision engineering, and wide-ranging applications, it is an ideal solution for industries seeking high-quality steel pipes. Backed by the expertise of BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., this production line sets a new standard for efficiency, durability, and reliability in pipe manufacturing.

References

National Institute of Standards and Technology (NIST). (2023). Standards for Manufacturing and Measurement. Retrieved from https://www.nist.gov