High Frequency Straight Seam Welded Pipe Production Line-BzZhou Xinghua Machinery Equipment Manufacturing Co.,LTD.|Precision Manufacturing&Efficient Production

The φ76—φ89 High Frequency Straight Seam Welded Pipe Production Line is a cutting-edge solution designed for manufacturing electric welded steel pipes with precise specifications. This production line is engineered to meet the demands of modern industrial applications, offering efficiency, durability, and adaptability. Below is a comprehensive overview of its features, technical specifications, and the company behind this innovation.

Technical Specifications

Key Features and Components

The production line is composed of multiple auxiliary and main machines, each designed for specific functions to ensure seamless operation. Here’s a breakdown of its critical components:

Auxiliary Machine Composition

• Single-Station Manual Uncoiler: Adapts to inner diameters of up to Ф762 mm and outer diameters of Ф1800 mm. It features a belt width of 280 mm and can handle up to 5 tons of material.
• Shearing and Welding Unit: Includes hydraulic cutting, pneumatic pressing platforms, and manual welding (excluding welding machines).
• Four-Roller Delivery Machine: Ensures continuous feeding of raw materials with a gantry frame structure, upper and lower roller transmission, and a gear split axle box. Technical parameters include a feeding roller diameter of Ф170 mm and a speed of 140 m/min.
• Cage Looper: Stores raw materials for the forming and sizing machine, with an adjustable frame structure to accommodate varying steel strip widths.

Main Machine Composition

• Technical Parameters: Processes Q195–Q345 strip steel with thicknesses of 2.0–5.0 mm. The welding speed ranges from 60 to 80 m/min, with a DC motor (Z4-280-42, 250KW) and a reducer (ZLY280-10).
• Unit Arrangement: Includes passive seven-roller leveling, forming (7 flat and 8 vertical), sizing (6 flat and 6 vertical), and a Turkish ear head (8 rollers, single-sided 4 rollers).
• Extrusion and Straightening Components: The extrusion roller shaft (φ70 mm, 40Cr) and straightening rollers (φ220×400 mm, GCr15) ensure precision and durability.
• Computer Flying Saw Machine: Features a 900 mm saw blade, 15 cutting cycles per minute, and a maximum speed of 80 m/min.

Applications and Industries

This production line is ideal for industries requiring high-quality welded steel pipes, such as:

• Oil and Gas: For pipelines transporting crude oil, natural gas, and other fluids.
• Construction: Used in scaffolding, structural frameworks, and HVAC systems.
• Manufacturing: Supplies components for machinery, automotive, and agricultural equipment.
• Energy: Supports renewable energy infrastructure, including solar and wind power systems.

The system’s versatility and precision make it a preferred choice for line pipe steel and welded gas pipe production, meeting stringent industry standards.

Company Background

Manufactured by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., this production line reflects the company’s commitment to innovation and quality. With over two decades of experience, the company specializes in designing and producing advanced machinery for the steel and pipe manufacturing sectors. Their products are trusted globally for reliability and performance.

Why Choose This Production Line?

The φ76—φ89 High Frequency Straight Seam Welded Pipe Production Line offers several advantages:

• High Efficiency: With a forming speed of 60–80 m/min, it maximizes productivity.
• Precision Engineering: Advanced components like the four-roller delivery machine and computerized flying saw ensure accurate measurements and cuts.
• Adaptability: The system accommodates a wide range of steel strip dimensions and pipe specifications.
• Durability: High-quality materials (e.g., GCr15, 40Cr) ensure long-term performance under demanding conditions.

Industry Standards and Compliance

Manufacturers in the steel and pipe industry must adhere to strict standards to ensure safety and quality. While the National Institute of Standards and Technology (NIST) does not directly regulate production lines, its role in developing measurement standards and protocols is critical. According to NIST, "Accurate measurements are the foundation of reliable manufacturing processes, ensuring consistency and compliance across industries" (NIST, 2023). This production line aligns with such principles, offering precise control over dimensions and material properties.

Product Images

Conclusion

The φ76—φ89 High Frequency Straight Seam Welded Pipe Production Line by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a robust solution for modern industrial needs. With its advanced technical specifications, efficient operation, and adherence to industry standards, this system is a testament to the company’s expertise. Whether for oil and gas, construction, or energy sectors, this production line delivers precision, reliability, and value.

References

NIST (National Institute of Standards and Technology). (2023). https://www.nist.gov/