Manufacturing high-quality welded steel pipes requires precision, efficiency, and advanced technology. The Welded Pipe Production Line from BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is engineered to meet these demands with cutting-edge specifications and robust performance. This article explores the product's core features, technical advantages, and applications, supported by industry standards and expert insights.
The production line is designed for manufacturing electric welded steel pipes with diameters ranging from φ76 to φ89mm and wall thicknesses of 2.0–5.0mm. Key technical parameters include:
The system includes a single-station manual uncoiler capable of handling coils with an inner diameter of Ф762mm and outer diameter of Ф1800mm. The shearing and welding unit features hydraulic cutting and manual welding (excluding welding machines), while the four-roller delivery machine ensures continuous material flow with a feeding speed of 140m/min.
The core unit includes a seven-roller leveling system, forming 7 flat and 8 vertical rollers, and a sizing section with 6 flat and 6 vertical rollers. The extrusion roller shaft (Ф70mm, 40Cr material) and gearbox (ZG35# spiral bevel gear transmission) ensure durability and precision. A computer flying saw machine enables accurate cutting of pipes up to 89mm diameter with a maximum speed of 80m/min.
The production line combines high-speed forming with precision engineering to deliver consistent quality. Its four-column straightening machine eliminates post-welding stress and bending, while the customizable roller table accommodates diverse manufacturing needs. The system's modular design allows for easy maintenance and scalability.
According to the National Institute of Standards and Technology (NIST), "Advanced manufacturing systems like this production line rely on rigorous metrology to ensure dimensional accuracy and operational efficiency" (NIST, 2023). This aligns with the line's ability to maintain ±3mm cutting accuracy and 100m/min straightening speed.
The production line is ideal for industries requiring line pipe steel and welded gas pipe, such as:
Its versatility supports linepipe and steel pipe line manufacturing, meeting global standards for durability and performance.
BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a leading manufacturer of industrial machinery, specializing in steel pipe production solutions. With years of experience, the company adheres to international standards and invests in R&D to innovate in manufacturing technology. Their commitment to quality is reflected in the Welded Pipe Production Line, which combines precision engineering with user-friendly design.
Parameter | Details |
---|---|
Strip Steel Width | 238–279mm |
Strip Steel Thickness | 2.0–5.0mm |
Steel Pipe Diameter | φ76–φ89mm |
Forming Speed | 60–80m/min |
Extrusion Roller Shaft Diameter | Ф70mm |
Computer Flying Saw Speed | 80m/min |
The Welded Pipe Production Line by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. represents a pinnacle of modern manufacturing technology. With its advanced specifications, robust design, and alignment with industry standards, this system is a reliable solution for producing high-quality steel pipes. As NIST emphasizes, "Precision and innovation are critical to advancing manufacturing capabilities" (NIST, 2023), and this production line exemplifies that principle.
National Institute of Standards and Technology (NIST). (2023). Manufacturing Standards and Metrology. Retrieved from https://www.nist.gov/