High Frequency Straight Seam Welded Pipe Production Line|BzZhou Xinghua Machinery

The Welded Pipe Production Line is a state-of-the-art solution designed for manufacturing high-quality steel pipes with precise specifications. This advanced system is engineered to meet the demands of modern industrial applications, offering efficiency, durability, and reliability. Developed by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., the production line combines cutting-edge technology with robust engineering to deliver exceptional performance in pipe manufacturing.

Technical Specifications

Parameter	Details
Strip Steel Width	238-279 mm (Material: Q195-Q345)
Strip Steel Thickness	2.0–5.0 mm
Steel Pipe Specifications	φ76–φ89 mm
Steel Pipe Length	4–8 m
Length Accuracy	0–6 mm
Forming Speed	60–80 m/min
Feeding Roller Diameter	φ170 mm
Feeding Roller Width	320 mm
Drive Motor	YCT250-4A, 18.5KW
Feeding Speed	140 m/min
Extrusion Roller Diameter	φ70 mm
Computer Flying Saw Machine	Sawing Diameter: φ76–89 mm, Wall Thickness: 2–5 mm
Straightening Roller Diameter	φ220×400 mm (Upper), φ200×240 mm (Lower)
Straightening Speed	100 m/min

Product Features and Components

Main Machine Composition

The main machine of the Welded Pipe Production Line is designed for high-efficiency steel pipe manufacturing. It utilizes advanced technologies to ensure precision and consistency in the production process. Key features include:

• Raw Materials: Q195-Q345 strip steel with thickness ranging from 2.0–5.0 mm.
• Welding Pipe Diameter: φ76–φ89 mm, suitable for a wide range of applications.
• Welding Speed: 60–80 m/min, ensuring high throughput without compromising quality.
• Motor and Reducer: Equipped with a DC motor (Z4-280-42, 250KW) and a reducer (ZLY280-10) for reliable performance.
• Roller Arrangement: Includes seven-pass leveling, seven flat and eight vertical forming, six flat and six vertical sizing, and extrusion systems.

Auxiliary Machine Composition

The auxiliary machines complement the main production line, ensuring seamless operation and optimal performance:

• Single-Station Manual Uncoiler: Adapts to steel strip coils with an inner diameter of φ762 mm and outer diameter of φ1800 mm, supporting a belt width of 280 mm and a weight of 5 tons.
• Shearing and Welding Unit: Features hydraulic cutting, pneumatic pressing, and manual welding (excluding welding machines) for precise edge preparation and joining.
• Four-Roller Delivery Machine: Maintains raw material storage and ensures continuous feeding to the forming machine. It includes a gantry frame, upper and lower roller transmission, and a gear split axle box.
• Computer Flying Saw Machine: Offers high-precision cutting with a maximum speed of 80 m/min and a saw blade size of φ900 mm.

Applications and Industries

The Welded Pipe Production Line is versatile and suitable for various industrial applications. Its ability to produce pipes with precise dimensions and high structural integrity makes it ideal for:

• Construction: Used in the fabrication of structural steel pipes for buildings and infrastructure projects.
• Oil and Gas: Essential for manufacturing pipelines that transport crude oil, natural gas, and other fluids.
• Automotive: Produces high-strength pipes for vehicle frames and chassis components.
• Manufacturing: Supports the production of industrial equipment, machinery, and tools requiring durable piping systems.

Company Background

BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a leading manufacturer of industrial machinery, specializing in the design and production of high-frequency straight seam welded pipe production lines. With years of experience in the field, the company has established a reputation for delivering reliable, high-performance solutions to global clients. Their commitment to innovation and quality ensures that their products meet the stringent demands of modern manufacturing.

As highlighted by the National Institute of Standards and Technology (NIST), "Advanced manufacturing systems like the Welded Pipe Production Line play a critical role in enhancing productivity and precision in industrial processes" (NIST, 2023).

Conclusion

The Welded Pipe Production Line by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. represents a significant advancement in steel pipe manufacturing technology. With its robust design, high efficiency, and versatility, this production line is an ideal choice for industries requiring durable and precise piping solutions. By integrating cutting-edge engineering and reliable components, the system ensures optimal performance and long-term value for manufacturers worldwide.

References

NIST. (2023). National Institute of Standards and Technology. https://www.nist.gov/

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