High-Frequency Welded Pipe Production Line-BzZhou Xinghua|Precision Engineering&Efficient Production

The Welded Pipe Production Line is a state-of-the-art solution designed for manufacturing high-quality electric welded steel pipes with diameters ranging from φ76 to φ89mm and wall thicknesses between 2.0–5.0mm. This production line integrates advanced engineering and precision technology to deliver efficient, reliable, and high-performance pipe manufacturing. Developed by BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD., a leading manufacturer in the industry, this system is ideal for a wide range of industrial applications.

Technical Specifications

Parameter	Specification
Strip Steel Width	238–279mm
Strip Steel Thickness	2.0–5.0mm
Steel Pipe Diameter	φ76–φ89mm
Steel Pipe Length	4–8m
Length Accuracy	0–6mm
Forming Speed	60–80m/min
Welding Pipe Diameter	φ76–φ89mm
Welding Pipe Speed	60–80m/min
Extrusion Roller Diameter	φ70mm
Steel Pipe Wall Thickness	2.0–5.0mm

Key Components and Features

Auxiliary Machine Composition

The production line includes essential auxiliary machines to ensure seamless operation:

• Single-station manual uncoiler: Adapts to steel strip coils with an inner diameter of Ф762mm and outer diameter of Ф1800mm. It features a belt width of 280mm and a weight capacity of 5 tons.
• Shearing and welding system: Equipped with hydraulic cutting, pneumatic pressing platforms, and manual welding (excluding welding machines).
• Four-roller delivery machine: Ensures continuous production by storing raw materials and feeding the welded steel strip into the storage bin. It includes a gantry frame, upper and lower roller transmission, and a gear split axle box.

Main Machine Composition

The core of the production line consists of advanced machinery designed for precision and efficiency:

• Technical parameters: Utilizes Q195–Q345 strip steel with a thickness of 2.0–5.0mm. The system includes a Z4-280-42 DC motor (250KW) and a ZLY280-10 reducer.
• Unit arrangement: Features a passive seven-roller leveling system, forming rollers, sizing rollers, and a 8-roller Turkish ear head.
• Extrusion and cooling systems: The extrusion roller shaft is made of 40Cr material and undergoes quenching and tempering. The cooling water tank ensures optimal temperature control.
• Computer flying saw machine: Cuts pipes with a diameter of Ф76–89mm and a wall thickness of 2–5mm. It operates at a maximum speed of 80m/min and includes a Ф900mm saw blade.

Applications and Industries

This production line is ideal for various industries requiring high-quality welded steel pipes, including:

• Oil and gas: Manufacturing pipes for transportation and distribution systems.
• Construction: Supplying structural and support pipes for buildings and infrastructure.
• Automotive: Producing components for vehicle frames and chassis.
• Manufacturing: Supporting the production of machinery and equipment.

Company Background

BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. is a reputable manufacturer specializing in industrial machinery and equipment. With a focus on innovation and quality, the company provides solutions that meet the demands of modern manufacturing. Their expertise in producing high-frequency straight seam welded pipe production lines ensures reliability, efficiency, and precision for clients worldwide.

Why Choose This Production Line?

The Welded Pipe Production Line offers several advantages:

• High efficiency: With a forming speed of 60–80m/min, it ensures rapid production without compromising quality.
• Precision engineering: Advanced components like the 8-roller Turkish ear head and four-roller delivery machine ensure accurate pipe dimensions.
• Flexibility: Adapts to various steel strip widths and thicknesses, making it suitable for diverse applications.
• Durability: High-quality materials such as 40Cr and GCr15 ensure long-lasting performance.

Industry Standards and Compliance

The production line adheres to stringent industry standards, ensuring safety, reliability, and performance. National Institute of Standards and Technology (NIST) emphasizes the importance of precise measurements and quality control in manufacturing, which aligns with the production line's design and operation. NIST's research and standards support innovations in materials science and industrial processes, further validating the production line's capabilities.

Conclusion

The Welded Pipe Production Line is a cutting-edge solution for manufacturers seeking to produce high-quality steel pipes efficiently. With its advanced technical specifications, robust components, and alignment with industry standards, this system is a valuable asset for any industrial operation. BzZhou Xinghua Machinery Equipment Manufacturing Co., LTD. continues to lead in providing innovative and reliable machinery to meet global manufacturing demands.

References

National Institute of Standards and Technology (NIST). (n.d.). Driving Innovation. Retrieved from https://www.nist.gov.